Kioti Daedong EX40CH Tractor Parts Catalogue Manual

Jul 3, 2020 | Publisher: z0to9s4hb1s | Category: Other |   | Views: 1 | Likes: 1

The labor hours specified in this manual are set by Daedong`s qualified service mechanics. The service hour for every service task was precisely measured based on the experience of our mechanics. Then, the labor hour was set by applying adjustment factors to this service hour so that this manual could be used by mechanics having different levels of expertise and servicing in various regions. The features of this manual are as follows; 1. Figures and reference numbers used in this manual are identical to those in the part manual to make searching easier. 2. As every individual part and component has its own code (except for hardware), it is easy to locate correct job codes faster. 3. The index attached to this manual serves as an additional measure for convenient searching of job codes. How to use this manual 1. The same job code should not be used more than once since the labor hour for one job code is for both disassembly and re-assembly jobs. 2. In most cases, only one code should be used in one group (page) at a time. However, * More than one job code can be used in one guoup when performing serveral differnt tasks. * One job code can be used two times in case when both LH and RH parts are serviced at the same time. 3. DO not use subordinate job codes even if they are in deffernt groups. For example, “Bonnet R&R” and “Complete engine R&R should not be used at the same time since “Bonnet R&R” is included in “Complete engine R&R”. In this case, only “Complete engine R&R” shoule be used. 4. Use of a separate warranty request form is required for each failure. 5. Use only one job code when servicing serveral adjacent or related parts. For example, if the bevel gear, its shaft and bearings are replaced the same time, use only the top level job code applicable. 6. Time taken for reconditioning, resealing, overhaul, related oil draining and refilling, part flushing and adjustment after replacing parts are inclued in the labor hours of these job codes. Therefore, there is no need to include other job codes for such services. 7. Labor hours for diagnosis and implement R&R are not included the job codes. Use the following extra job codes as needed with specific job descriptions on the warranty request form: * X999001: 0.5 hr. R&R of detachable main body of loaders, backhoes, mid-mount mowers, etc. * X999002: 1.0 hr. Diagnosis time * X999003: 2.0 hr. R&R of components used in the mounting of loaders, backhoes, mid-mount mowers, etc. 8. Failure to by the above instructions when drawing up the warranty request form(including on-line request) will result in rejection of your warranty claim. 9. If additional time is used for service, indicate details as to why and how many hours were needed in the description field of the form. Use of random job codes will result in your warranty being rejected. FOREWORD 목차.indd 1 2008-10-18 오전 10:55:06 INDEX 1 SECTIONAL GROUPING ................................................................................................................................................ 7 INDEX 2 SORTED BY GROUP NAME ........................................................................................................................................... 15 INDEX 3 SORTED BY PART NAME ............................................................................................................................................... 19 4A200LX-E010 CYLINDER BLOCK GROUP............................................................................................................................................ 46 3B183-E020 OIL PAN GROUP ............................................................................................................................................................. 48 4A200-E030 CYLINDER HEAD GROUP .............................................................................................................................................. 50 4A220TLX-E040 GEAR CASE GROUP ...................................................................................................................................................... 52 TD2200-E050 MAIN BEARING CASE GROUP ...................................................................................................................................... 56 3B183-E080 VALVE ROCKER ARM GROUP ....................................................................................................................................... 58 4A220-E090 CYLINDER HEAD COVER GROUP ................................................................................................................................ 60 4A220A-E100 CAMSHAFT GROUP ....................................................................................................................................................... 62 3B183-E110 PISTON, CRANKSHAFT GROUP ................................................................................................................................... 64 4A200-E110 PISTON, CRANKSHAFT GROUP ................................................................................................................................... 68 4A200B-E120 FLYWHEEL GROUP ........................................................................................................................................................ 70 4A220-E130 NOZZLE HOLDER GROUP ............................................................................................................................................. 72 3B183-E140 FUEL CAMSHAFT GROUP ............................................................................................................................................. 74 4B243-E150 SPEED CONTROL PLATE GROUP ................................................................................................................................ 76 4B243LX-E160 ENGINE STOP LEVER GROUP ...................................................................................................................................... 78 3B183-E170 GOVERNOR GROUP ...................................................................................................................................................... 82 3A165-E180 WATER PUMP GROUP ................................................................................................................................................... 84 3B183-E190 WATER HOSE GROUP ................................................................................................................................................... 86 3B183LX-E200 DYNAMO GROUP ........................................................................................................................................................... 88 3A165-E220 MANIFOLD GROUP ........................................................................................................................................................ 90 EX45H-T105A CLUTCH GROUP ............................................................................................................................................................ 92 EX45H-T135A CLUTCH HOUSING 1 GROUP........................................................................................................................................ 94 EX45H-T145A CLUTCH HOUSING 2 GROUP........................................................................................................................................ 96 EX45H-T155A MID CASE GROUP ......................................................................................................................................................... 98 EX45H-T165A TRANSMISSION CASE GROUP ..................................................................................................................................... 100 TABLE OF CONTENTS - 3 - 목차.indd 3 2008-10-18 오전 10:55:06 - 4 - EX45H-T435A REAR DIFFERENTIAL SYSTEM GROUP ....................................................................................................................... 102 EX45H-T285A PTO SHAFT GROUP ....................................................................................................................................................... 104 EX35H-T455A BRAKE CASE GROUP .................................................................................................................................................... 108 D360-T610A HYDRAULIC CYLINDER BODY GROUP ........................................................................................................................ 110 D360-T620A HYDRAULIC LIFT ARM GROUP ..................................................................................................................................... 112 EX45H-T635A HYDRAULIC CYLINDER ASSEMBLY GROUP ............................................................................................................... 114 D360-T640A HYDRAULIC CONTROL SYSTEM 2 GROUP ................................................................................................................. 116 EX45H-T685A TOP LINK BRACKET GROUP ......................................................................................................................................... 120 EX35H-T595A STEERING CYLINDER GROUP ..................................................................................................................................... 122 EX35H-T725A GEAR PUMP GROUP ..................................................................................................................................................... 124 DK45CHSE-T755A JOYSTICK VALVE GROUP ............................................................................................................................................. 126 DK45CHSE-T755A JOYSTICK VALVE GROUP ............................................................................................................................................. 128 D380L-T500A BEVEL PINION SHAFT GROUP ..................................................................................................................................... 130 EX45H-T555A BEVEL GEAR SHAFT GROUP........................................................................................................................................ 132 EX45H-T545A BEVEL GEAR CASE GROUP ......................................................................................................................................... 134 EX45H-T565A FRONT AXLE CASE GROUP .......................................................................................................................................... 138 EX35H-T575A FRONT AXLE GROUP ..................................................................................................................................................... 140 EX45H-T485A REAR AXLE GROUP ....................................................................................................................................................... 142 D380L-T560A PROPELLER SHAFT GROUP ......................................................................................................................................... 144 EX45H-T925B BATTERY GROUP ........................................................................................................................................................... 146 EX45M-T935B ELECTRICAL SYSTEM 1 GROUP .................................................................................................................................. 148 EX35M-T955B ELECTRICAL SYSTEM 3 GROUP .................................................................................................................................. 150 DK45CHSE-T956A CRUISE CONTROL GROUP ........................................................................................................................................... 152 DK45CHSE-T1235C CABIN LIGHT 1 GROUP ................................................................................................................................................. 156 DK45CHSE-T1215C CABIN ELECTRICAL 1 GROUP ...................................................................................................................................... 158 DK45CHSE-T1225C CABIN ELECTRICAL 2 GROUP ...................................................................................................................................... 162 DK45CHSE-T1125C WIPER MOTOR GROUP ................................................................................................................................................. 164 EX45H-T015A AIR CLEANER GROUP ................................................................................................................................................... 166 EX45H-T025A MUFFLLER GROUP ....................................................................................................................................................... 168 EX40H-T035A RADIATOR GROUP ......................................................................................................................................................... 170 목차.indd 4 2008-10-18 오전 10:55:07 DK45CHSE-T045A AIRCON BRACKET GROUP ........................................................................................................................................... 174 EX35H-T825A BONNET 1 GROUP ......................................................................................................................................................... 176 EX45H-T735A SUCTION FILTER GROUP .............................................................................................................................................. 178 D380L-T550A FRONT AXLE BRACKET GROUP ................................................................................................................................... 180 EX45H-T715A DOUBLE ACTING VALVE LEVER GROUP ..................................................................................................................... 182 EX45H-T915A SEAT GROUP .................................................................................................................................................................. 184 EX40-T1065B FRONT END WEIGHTS GROUP(OPTION) ................................................................................................................... 186 EX40-T1075B REAR WEIGHTS GROUP(OPTION) .............................................................................................................................. 188 EX45H-T465A BRAKE PEDAL GROUP .................................................................................................................................................. 190 EX45H-T785A POSITION DRAFT LEVER GROUP ................................................................................................................................ 194 EX45H-T845A FRAME GROUP .............................................................................................................................................................. 198 DK45CHSE-T835A DK45CHSE-T835A AIRCON, HEATER GROUP ......................................................................................................... 202 DK45CHSE-T1085C CABIN GROUP ................................................................................................................................................................ 204 DK45CHSE-T1155C AIRCON GROUP ............................................................................................................................................................. 206 DK45CHSE-T1095C WINDSHIELD(CABIN) ..................................................................................................................................................... 208 DK45CHSE-T1105C GATE GROUP(CABIN) .................................................................................................................................................... 212 DK45CHSE-T1115C REAR GLASS GROUP(CABIN) ...................................................................................................................................... 218 DK45CHSE-T1135C ROOF GROUP(CABIN) ................................................................................................................................................... 222 DK45CHSE-T1145C FENDER GROUP(CABIN) ............................................................................................................................................... 226 DK35HSE-T585A FRONT WHEEL GROUP ................................................................................................................................................. 228 EX35H-T775A HST EXTERNAL HYDRAULIC LINE GROUP ................................................................................................................. 230 EX45H-T175A DRIVE SHAFT GROUP ................................................................................................................................................... 232 EX45H-T195A HST ASSEMBLY GROUP ............................................................................................................................................... 234 EX45H-T205A COUNTER SHAFT GROUP ............................................................................................................................................ 236 EX45H-T235A RANGE SHAFT GROUP ................................................................................................................................................. 238 EX45H-T255A SPIRAL BEVEL PINION GROUP .................................................................................................................................... 240 EX35H-T265A FRONT DRIVE SYSTEM GROUP ................................................................................................................................... 244 EX45H-T275A PTO COUNTER SHAFT GROUP .................................................................................................................................... 248 DK45CHSE-T2055B MID PTO GROUP(OPTION) ........................................................................................................................................... 252 EX45M-T365A RANGE FORK GROUP ................................................................................................................................................... 256 - 5 - 목차.indd 5 2008-10-18 오전 10:55:07 - 6 - EX45M-T445A DIFFERENTIAL LOCK FORK GROUP ............................................................................................................................ 258 EX45H-T195B HST PARTS GROUP ....................................................................................................................................................... 260 EX35H-T605A POWER STEERING UNIT GROUP ................................................................................................................................. 268 D360-T630A HYDRAULIC CONTROL SYSTEM 1 GROUP ................................................................................................................. 270 D360-T660A MAIN DISTRIBUTOR VALVE GROUP............................................................................................................................. 272 EX45CH-T705-1A EXTERNAL HYDRAULIC VALVE 1 GROUP ................................................................................................................... 274 EX45H-T736A INLET TUBE GROUP ...................................................................................................................................................... 276 EX45H-T745A MODULATE VALVE GROUP ........................................................................................................................................... 278 EX35H-T746A PTO HYDRAULIC TUBE GROUP ................................................................................................................................... 280 DK45CHSE-T785A RANGE LEVER GROUP ................................................................................................................................................. 282 EX45H-T790A DOWN SPEED CONTROL GROUP ................................................................................................................................ 284 D380L-T480A FRONT AXLE SUPPORT GROUP .................................................................................................................................. 286 EX45H-T525A FRONT DIFFERENTIAL GROUP .................................................................................................................................... 288 DK45CHSE-T965A LIGHT GROUP ................................................................................................................................................................ 290 CK30M-T1020A 7 PIN SOCKET GROUP ................................................................................................................................................. 292 EX45H-T305A HST CONTROL GROUP ................................................................................................................................................. 294 EX45H-T375A CHANGE LEVER GROUP ............................................................................................................................................... 296 EX45H-T505A FRONT AXLE FRAME GROUP ....................................................................................................................................... 298 EX45H-T596A CYLINDER COVER GROUP ........................................................................................................................................... 302 DK35-T785A THREE POINT CONNECTOR SYSTEM 1 GROUP ........................................................................................................ 304 EX45H-T805A THREE POINT LINK SYSTEM 2 GROUP ....................................................................................................................... 308 EX45H-T815A DRAWBAR GROUP ......................................................................................................................................................... 310 DK45CHSE-T825A BRAKE ROD GROUP ..................................................................................................................................................... 312 EX45H-T855A OIL TANK GROUP ........................................................................................................................................................... 314 EX45M-T865A THROTTLE GROUP ........................................................................................................................................................ 318 EX45H-T875A INSTRUMENT METER COVER GROUP ........................................................................................................................ 322 DK45CHSE-T865A STEP GROUP .................................................................................................................................................................. 324 DK45CHSE-T895A HST PEDAL GROUP ....................................................................................................................................................... 328 DK45CHSE-T1165C AIR CON DUCTOR GROUP(CABIN) .............................................................................................................................. 330 DK45CHSE-T1175C SEAT SUPPORT GROUP(CABIN) .................................................................................................................................. 332 목차.indd 6 2008-10-18 오전 10:55:07 - 46 - 4A200LX-E010 CYLINDER BLOCK GROUP 본문-EU.indd 46 2008-10-18 오전 10:49:27 EX45CH DESCRIPTION HOURS - 47 - REMARK REF. NO JOB CODE EX40CH EX35CH EX50CH E010099 E010001 E010002 E010003 E010004 E010005 E010006 E010007 E010008 E010009 E010010 E010011 E010012 E010013 E010014 E010015 E010016 E010017 E010018 E010019 E010020 E010021 E010022 E010023 E010024 * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 COMPLETE ENGINE R&R CYLINDER BLOCK ASSEMBLY PLUG PLUG PLUG PLUG SEALING CAP SEALING CAP STRAIGHT PIN STRAIGHT PIN STRAIGHT PIN STRAIGHT PIN PIN WATER RETURN PIPE PLUG GASKET OIL PUMP ASSEMBLY OIL PUMP GASKET BOLT OIL PUMP DRIVE GEAR KEY FLANGE NUT OIL SWITCH GUIDE PIN FAILED ENGINE INSPECTION TIME INCLUDED ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← - ← ← - ← ← ← 8.0 9.5 5.5 3.2 3.0 3.0 0.5 4.0 4.0 4.0 3.2 4.0 4.0 0.3 0.5 0.3 3.5 3.5 - 3.5 3.2 - 0.1 0.1 2.5 ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← - ← ← - ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← - ← ← - ← ← ← 본문-EU.indd 47 2008-10-18 오전 10:49:28 - 48 - 3B183-E020 OIL PAN GROUP 본문-EU.indd 48 2008-10-18 오전 10:49:29 EX45CH DESCRIPTION HOURS - 49 - REMARK REF. NO JOB CODE EX40CH EX35CH EX50CH E020001 E020002 E020003 E020004 E020005 E020006 E020007 E020008 E020009 E020010 E020011 E020012 1 2 3 4 5 6 7 8 9 10 11 12 FAILED ENGINE INSPECTION TIME INCLUDED OIL PAN ASSEMBLY GASKET, OIL PAN FLANGE BOLT BOLT WITH WASHER PLUG WASHER, SEAL FILTER1 OIL FLANGE BOLT WITH PIN O-RING OIL GAUGE OIL GAUGE GUIDE PIPE PACKING 1.2 1.2 - - 0.5 0.5 1.3 - 1.3 0.1 0.5 0.5 ← ← - - ← ← ← - ← ← ← ← ← ← - - ← ← ← - ← ← ← ← ← ← - - ← ← ← - ← ← ← ← 본문-EU.indd 49 2008-10-18 오전 10:49:29 - 50 - 4A200-E030 CYLINDER HEAD GROUP 본문-EU.indd 50 2008-10-18 오전 10:49:30 EX45CH DESCRIPTION HOURS - 51 - REMARK REF. NO JOB CODE EX40CH EX35CH EX50CH CYLINDER HEAD ASSEMBLY SEALING CAP SEALING CAP PLUG INLET VALVE GUIDE(3) EXHAUST VALVE GUIDE(3) HOT PLUG ENGINE HOLDER ENGINE HOLDER BOLT HEAD BOLT HEAD GASKET TEMP SENSOR ASSEMBLY STUD NUT SPRING WASHER E030001 E030002 E030003 E030004 E030005 E030006 E030007 E030008 E030009 E030010 E030011 E030012 E030013 E030014 E030015 E030016 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ← ← ← - ← ← ← ← ← ← ← ← ← ← - ← 3.0 1.7 1.7 - 3.2 3.2 3.2 0.1 0.1 0.1 2.8 2.8 0.5 0.2 - 0.1 ← ← ← - ← ← ← ← ← ← ← ← ← ← - ← ← ← ← - ← ← ← ← ← ← ← ← ← ← - ← 본문-EU.indd 51 2008-10-18 오전 10:49:30 - 52 - 4A220TLX-E040 GEAR CASE GROUP 본문-EU.indd 52 2008-10-18 오전 10:49:31 EX45CH DESCRIPTION HOURS - 53 - REMARK REF. NO JOB CODE EX40CH EX35CH EX50CH GEARCASE ASSEMBLY GEAR CASE PLUG O-RING O-RING O-RING STRAIGHT PIN OIL FILTER SUPPORT O-RING SCREW BOLT WITH WASHER BOLT PLAIN WASHER SPRING VALVE SEAT STEEL BALL COVER COVER BOLT O-RING O-RING GEAR CASE GASKET BOLT BOLT BOLT BOLT E040001 E040002 E040003 E040004 E040005 E040006 E040007 E040008 E040009 E040010 E040011 E040012 E040013 E040014 E040015 E040016 E040017 E040018 E040019 E040020 E040021 E040022 E040023 E040024 E040025 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 3.0 3.3 0.5 3.0 3.0 3.0 2.5 0.5 0.5 - - - 0.5 0.5 0.5 1.5 1.5 1.5 1.5 - 3.0 - - - - ← ← ← ← ← ← ← ← ← - - - ← ← ← ← ← ← ← - ← - - - - ← ← ← ← ← ← ← ← ← - - - ← ← ← ← ← ← ← - ← - - - - ← ← ← ← ← ← ← ← ← - - - ← ← ← ← ← ← ← - ← - - - - 본문-EU.indd 53 2008-10-18 오전 10:49:31 - 54 - 4A220TLX-E040 GEAR CASE GROUP 본문-EU.indd 54 2008-10-18 오전 10:49:31 EX45CH DESCRIPTION HOURS - 55 - REMARK REF. NO JOB CODE EX40CH EX35CH EX50CH BOLT WATER RETURN FLANGE CASKET BOLT STUD NUT WASHER, SPRING OIL FILTER E040026 E040027 E040028 E040029 E040030 E040031 E040032 E040033 26 27 28 29 30 31 32 33 - 0.3 0.3 - - - 0.5 0.6 - ← ← - - - ← ← - ← ← - - - ← ← - ← ← - - - ← ← 본문-EU.indd 55 2008-10-18 오전 10:49:32 - 56 - TD2200-E050 MAIN BEARING CASE GROUP 본문-EU.indd 56 2008-10-18 오전 10:49:33 EX45CH DESCRIPTION HOURS - 57 - REMARK REF. NO JOB CODE EX40CH EX35CH EX50CH MAIN BEARING CASE ASSEMBLY BEARING CASE BOLT 1 BEARING CASE GASKET BEARING CASE COVER GASKET, COVER FLANGE BOLT OIL SEAL MAIN BEARING CASE ASSEMBLY MAIN BEARING CASE ASSEMBLY MAIN BEARING CASE ASSEMBLY WASHER BEARING CASE BOLT 2 STRAIGHT PIN E050001 E050002 E050003 E050004 E050005 E050006 E050007 E050008 E050009 E050010 E050011 E050012 E050013 1 2 3 4 5 6 7 8 9 10 11 12 13 ← ← ← ← ← - ← ← ← ← - ← ← 8.3 7.2 4.5 4.5 4.5 - 4.0 7.2 7.2 7.2 - 7.5 7.5 ← ← ← ← ← - ← ← ← ← - ← ← ← ← ← ← ← - ← ← ← ← - ← ← 본문-EU.indd 57 2008-10-18 오전 10:49:33 - 58 - 3B183-E080 VALVE ROCKER ARM GROUP 본문-EU.indd 58 2008-10-18 오전 10:49:38 EX45CH DESCRIPTION HOURS - 59 - REMARK REF. NO JOB CODE EX40CH EX35CH EX50CH 3.5 3.5 3.5 3.5 3.5 3.7 2.0 2.5 - 2.3 - - 2.0 2.3 - 2.3 - INLET VALVE EXHAUST VALVE VALVE SPRING RETAINER, VALVE SPRING COLLET, VALVE SPRING VALVE STEM SEAL SHAFT ROCKER ARM ASSEMBLY SHAFT, ROCKER ARM SEALING CAP ROCKER ARM BRACKET PLAIN WASHER ROCKER ARM SPRING SNAP RING ROCKERARM ADJUSTING NUT SCREW, ADJUSTING BOLT, REAR AXLE SUPPORT E080001 E080002 E080003 E080004 E080005 E080006 E080007 E080008 E080009 E080010 E080011 E080012 E080013 E080014 E080015 E080016 E080017 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ← ← ← ← ← ← ← ← - ← - - ← ← - ← - ← ← ← ← ← ← ← ← - ← - - ← ← - ← - ← ← ← ← ← ← ← ← - ← - - ← ← - ← - 본문-EU.indd 59 2008-10-18 오전 10:49:39 - 60 - 4A220-E090 CYLINDER HEAD COVER GROUP 본문-EU.indd 60 2008-10-18 오전 10:49:53 Complete manual From aservicemanualpdf.com Thank you very much for your reading. Please Click Here Then Get More Information.

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