E3.50XL E4.00XL E4.50XL E5.50XL E4.50XLS Eur [D098]
100 SRM 1200
This section has a description and the service procedures for the parts of the frame. These parts include the
frame, counterweight assembly, overhead guard, hood and seat assembly, access panels, and label positions.
The procedure for removing the traction motor is also described in this section.
The frame is a single weldment. See Figure 1. The
frame has mounts for the following:
• Overhead guard
• Tilt cylinders
• Steering axle
• Drive axle assembly
The hydraulic tank is part of the lift truck frame and
is a welded steel unit. The lift trucks must have a
hood over the battery, or a covered battery if a hood
is not installed. The floor plates can be removed for
access to the hydraulic systems. A panel in the bot-
tom of the battery compartment can be removed for
access to the traction motor and the hydraulic pump
motor. The power steering pump and motor and mas-
ter controller is located under the floor plate on the
left side of the lift truck. The E-hydraulic control
valve driver module is located under the floor plate
next to the hydraulic filter. The AC electronic con-
trollers and contactors are in the counterweight. A
panel in the counterweight can be removed for access
to the AC controllers and contactors.
The lift truck models E4.50XL and E4.50XLS (E100Z
and E100ZS) can have a short or long frame. See Bat-
tery Specifications section for the battery compart-
ment size and battery specifications.
The battery must fit the battery compartment
so that the battery restraint will operate cor-
rectly. A loose battery can cause serious in-
jury and property damage if the lift truck over-
turns. Use spacers to prevent the battery from
moving more than 13 mm (0.5 in.) forward or
Maximum clearance between the battery and
battery compartment width is 13 mm (0.5 in.).
Maximum clearance between the battery a