SERVICE REPAIR
E3.50XL E4.00XL E4.50XL E5.50XL E4.50XLS [C098]
100 SRM 284
Description
General
This section has a description and the service procedures for the parts of the frame. These parts include the
frame, counterweight assembly, overhead guard, hydraulic tank, access panels, and label positions. See Fig-
ure 1. The procedure for removing the traction motor is also described in this section.
Description
The frame is a single weldment. The frame has
mounts for the counterweight, overhead guard,
tilt cylinders, steering axle, and drive axle as-
sembly. See Figure 1. The hydraulic tank is a
plastic tank mounted in the right side of the frame
on all of the XL series of lift trucks except the
E3.50-5.50XL (E70-120XL, E70-120XL3) series. On
the E3.50-5.50XL (E70-120XL, E70-120XL3) models,
the hydraulic tank is part of the lift truck frame and
is a welded steel unit. The lift trucks must have a
hood over the battery, or a covered battery if a hood
is not installed. The floor plates can be removed
for access to the hydraulic systems. A panel in the
bottom of the battery compartment can be removed
for access to the traction motor and the hydraulic
pump motor. On the E3.50-5.50XL (E70-120XL,
E70-120XL3) models, this panel also gives access
to the power steering pump motor. The SCR (sil-
icon controlled rectifier) electronic controller and
contactors are in the counterweight. A panel in the
counterweight can be removed for access to the SCR
controller and contactors.
NOTE: E1.75XL (E35XL) UNIT SHOWN.
1. OVERHEAD GUARD
2. COUNTERWEIGHT
3. STEERING AXLE AND
WHEELS
4. PARKING BRAKE LEVER
5. FRAME
6. DRIVE AXLE AND WHEELS
7. UPRIGHT
8. FORKS
9. CARRIAGE
10. LOAD BACKREST EXTENSION
11. ACCESS PANEL TO SCR
ELECTRONIC CONTROLLER
Figure 1. Lift Truck Parts
1
Description
100 SRM 284
The frames for the lift trucks are similar in design,
but are different sizes for each XL series.
The
J1.25-1.75XL (E25-35XL) models with pneumatic
tires have fenders welded to the frame