FOREWORD
This manual covers the service procedures of the TOYOTA FORKLIFT
5FGC 7 0- 7 5 Series. Please use this manual for providing quick, correct
servicing of the corresponding forklift models.
This manual deals with the above models as of September 7988. Please
understand that disagreement can take place between the descriptions in the
manual and actual vehicles due to change in design and specifications. Any
change or modifications thereafter till be informed by Toyota Industrial Vehicles'
Parts & Service News.
For the service procedures of the mounted engine, read the repair manuals listed
below as reference together with this manual.
(Reference)
Repair manuals related to this manual are as follows:
TO YO TA INDUSTRIAL VEHICLE 4 Y ENGINE
REPAIR MANUAL (No. CE602)
TO YO TA INDUSTRIAL VEHICLE 4P ENGINE
REPAIR MANUAL (No. CE604)
TOYOTA MOTOR CORPORATION
SECTION INDEX
I
GENERAL
ENGINE
TORQUE CONVERTER
DIFFERENTIAL
FRONT AXLE
REAR AXLE
STEERING
BRAKE
BODY
MATERIAL HANDLING SYSTEM
a
MAST
CYLINDER
OIL PUMP
OIL CONTROL VALVE
APPENDIX
GENERAL
Page
EXTERIOR VIEWS .................................... 0-2
VEHICLE LISTING .................................... 0-3
FRAME NUMBER .................................... 0-3
....................................
ABBREVIATIONS
0-4
OPERATIONAL TIPS .................................. 0-4
STANDARD BOLT & NUT TIGHTENING TORQUE ...... 0-5
HIGH PRESSURE HOSE FllTlNG
TIGHTENING TORQUE ............................. 0-7
WIRE ROPE SUSPENSION ANGLE LIST ............... 0-8
SAFE LOAD FOR EACH WlRE ROPE
SUSPENSION ANGLE .............................. 0-8
COMPONENT WEIGHT ............................... 0-9
RECOMMENDED LUBRICANT QUANTITY & TYPE ..... 0-10
LUBRICATION CHARTS .............................. 0-11
PERIODIC MAINTENANCE ........................... 0-12
PERIODIC REPLACEMENT LUBRICANTS
AND PARTS ....................................... 0-18
0-2
EXTERIOR VIEWS
Front View
~ ~ 3 2 - 3 6
Rear View
L A R ~ ~ - 3 8
VEHICLE LISTING