Service Repair Manual
Models
160M 2 MOTOR GRADER
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Product: MOTOR GRADER
Model: 160M 2 MOTOR GRADER M9K
Configuration: 160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Engine Supplement
Media Number -KENR8898-05
Publication Date -01/10/2018
Date Updated -30/10/2018
i07568984
Flywheel and Rear Gear Group - Remove and Install - Drive
Gear
SMCS - 1156-010; 1158-010; 1204-010; 1206-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
422-8733
Jack Stand Gp
4
B
-
Guide Stud
M16 - 2 by 12 in
2
C
439-3938
Link Bracket
1
Start By:
a. Remove the engine.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, PERJ1017, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat® products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1
g01383364
1. Use a suitable lifting device to position engine (1) onto Tooling (A). The weight of engine
(1) is approximately 1497 kg (3300 lb).
Illustration 2
g01383397
2. Remove bolts (2) and coupling (3).
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Illustration 3
g01383597
3. Remove bolts (4).
Illustration 4
g01383603
4. Install To