SECTION INDEX
NAME
SECTION
GENERAL
0
ENGINE
1
CLUTCH
2
TORQUE CONVERTER &
TRANSMISSION
3
MANUAL TRANSMISSION
4
PROPELLER SHAFT
5
DIFFERENTIAL
6
FRONT AXLE
7
REAR AXLE
8
STEERING
9
BRAKE
10
BODY
11
MATERIAL HANDLING SYSTEM
12
MAST
13
CYLINDER
14
OIL PUMP
15
OIL CONTROL VALVE
16
SAS
17
APPENDIX
18
7FD/FG 35-50
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FOREWORD
This manual covers the service procedures of the TOYOTA FORKLIFT
7FG/7FD35 ~ 45 series. Please use this manual for providing quick, correct
servicing of the corresponding forklift models.
This manual deals with the above models as of January 1999. Please under-
stand that disagreement can take place between the descriptions in the manual
and actual vehicles due to change in design and specifications. Any change
or modifications thereafter will be informed by Toyota Industrial Equipment
Parts & Service News.
For the service procedures of the mounted engine, read the repair manuals
listed below as reference together with this manual.
(Reference)
Repair manuals related to this manual are as follows:
TOYOTA G4(GM6-262)ENGINE REPAIR MANUAL
(No.C4630)
TOYOTA 11Z,12Z,13Z,14Z ENGINE REPAIR MANUAL
(No.C4615)
0-1
0
GENERAL
Page
EXTERIOR VIEWS ......................................................... 0-2
VEHICLE MODEL .......................................................... 0-3
FRAME NUMBER........................................................... 0-4
HOW TO USE THIS MANUAL .................................... 0-5
EXPLANATION METHOD ................................................. 0-5
TERMINOLOGY................................................................ 0-6
ABBREVIATIONS ............................................................. 0-6
OPERATIONAL TIPS .................................................... 0-7
HOISTING THE VEHICLE ............................................ 0-7
CIRCUIT TESTER.................................................. 0-8
STANDARD BOLT & NUT TIGHTENING
TORQUE ....................................................................... 0-10
BOLT ST