Track & Running Gear
Body & Framework
Care & Safety
Published by the
TECHNICAL PUBLICATIONS DEPARTMENT
of JCB COMPACT PRODUCTS LTD;
Leek Road, Cheadle
Tel: 01538 757500, Fax: 01538 757590
Publication No. 9803/3105 Issue 3
This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training
by JCB Technical Training Department.
It is assumed that these personnel have a sound knowledge of workshop practice, safety procedures and general
techniques associated with the maintenance and repair of hydraulic earthmoving equipment. Therefore, these basic
subjects generally are omitted from this manual, the intention being to convey only more specialised information
concerning particular aspects of a machine or component.
For example, renewal of oil seals, gaskets etc., and any component showing obvious signs of wear or damage is expected
as a matter of course and, therefore, information of this nature is included only in the context of specialised procedures
or where a range of wear tolerances is required. Similarly, it is expected that components will be cleaned and lubricated
where appropriate, also that any opened hose or pipe connections will be blanked to prevent excessive loss of hydraulic
fluid and ingress of dirt. Finally, please remember above all SAFETY MUST COME FIRST!
The manual is compiled in sections, the first three are numbered and contain information as follows:
General Information - includes torque settings and service tools
Care & Safety - includes warnings and cautions pertinent to aspects of workshop procedures etc.
Routine Maintenance - includes service schedules and recommended lubricants for the
The remaining sections are alphabetically coded and deal with Dismantling, Overhau