<p>FOREWORD
This manual covers the service procedures of the TOYOTA ELECTRIC
POWERED FORKLIFT 7FBE10 to 20 series.
Please use these manuals for providing quick, correct servicing of the corre-
sponding forklift models.
This manual deals with the above models as of February 2003. Please under-
stand that disagreement can take place between the descriptions in the man-
ual and actual vehicles due to change in design and specifications. Any
change or modifications thereafter will be informed by Toyota Industrial
Equipment Parts & Service News.
SECTION INDEX
NAME
SECTION
GENERAL
0
BATTERY
1
CHARGER (OPT)
2
CONTROLLER
3
MULTI-DISPLAY FUNCTIONS
4
TROUBLESHOOTING
5
MOTOR
6
DRIVE UNIT & FRONT AXLE
7
REAR AXLE
8
STEERING
9
BRAKE
10
BODY & FRAME
11
MATERIAL HANDLING SYSTEM
12
MAST
13
CYLINDER
14
OIL PUMP
15
OIL CONTROL VALVE
16
SAS FUNCTIONS (OPT)
17
APPENDIX
18
0-1
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
GENERAL
Page
Page
VEHICLE EXTERIOR VIEW........... 0-2
VEHICLE MODELS.......................... 0-3
FRAME NUMBER............................. 0-3
HOW TO USE THIS MANUAL ...... 0-4
EXPLANATION METHOD ................. 0-4
TERMINOLOGY................................. 0-5
ABBREVIATIONS.............................. 0-5
SI UNITS ............................................ 0-6
OPERATING TIPS............................ 0-7
GENERAL INSTRUCTIONS.............. 0-7
JACK-UP POINT ............................... 0-8
HOISTING THE VEHICLE ................. 0-9
WIRE ROPE SUSPENSION ANGLE
LIST .............................................. 0-10
SAFE LOAD FOR EACH WIRE ROPE
SUSPENSION ANGLE................. 0-10
MEMBER WEIGHTS........................ 0-11
TOWING THE VEHICLE.................. 0-11
ELECTRICAL PARTS
INSPECTION ................................ 0-12
NOTES ON SAS .............................. 0-14
STANDARD BOLT & NUT
TIGHTENING TORQUE............. 0-15
BOLT STRENGTH CLASS
IDENTIFICATION METHOD ......... 0-15
TIGHTENING TORQUE TABLE ...... 0-16
PRECOATED BOLTS ...................... 0-17
HIGH PRESSURE HOSE FITT