This manual covers the service procedures of the TOYOTA FORKLIFT
7FGU/7FDU15 - 32 series and 7FGCU20 - 32 series. Please use this manual
for providing quick, correct servicing of the corresponding forklift mode;&.
This manual deals with the above models as of October 1999. Please under-
stand that disagreement can take place between the descriptions in the manual
and actual vehicles due to change in design and specifications. Any change
or modifications thereafter will be informed by Toyota Industrial Equipment
Parts & Service News.
For the service procedures of the mounted engine, read the repair manuals
listed below as reference together with this manual.
(Reference)
Repair manuals related to this manual are as follows:
TOYOTA INDUSTRIAL EQUlPMENT4Y ENGINE
REPAIR MANUAL (NO. CE602-1)
TOYOTA INDUSTRIAL EQUIPMENT 1 DZ-I1 ENGINE
REPAIR MANUAL (NO. CE618-1)
TOYOTA Material Handling Company
A Division of TOYOTA INWSRIES CORPORATION
SECTION INDEX
I
W E
1 SECTION
I
GENERAL
ENGINE
TORQUE CONVERTER &
TRANSMISSION
PROPELLER SHAFT
DIFFERENTIAL
FRONT AXLE
REAR AXLE
STEERING
BRAKE
BODY
y
I
MAST
CYLINDER
OIL PUMP
OIL CONTROL VALVE
$3
GENERAL
Page
EXTERIOR VIEWS ........................................................ 0-2
VEHICLE MODEL ......................................................... 0-3
FRAME NUMBER ........................................................... 0-4
HOW TO USE THIS MANUAL .................................... 0-5
EXPLANATION METHOD ................................................ 0-5
TERMINOLOGY .............................................................. 0-6
ABBREVIATIONS ............................................................ 0-6
OPERATIONAL TIPS .................................................... 0-7
HOISTING THE VEHICLE ........................................... 0-8
ATTENTIVE POINTS ON SAS .................................... 0-8
CIRCUIT TESTER ............................................ 0-9
STANDARD BOLT & NUT TIGHTENING
TORQUE ........