MODEL APPLICATION
Year
Model
Beginning Frame No.
2001
ER500-C1
JKAER500ACA051001, or
JKAERVC1□1A000001
2001
ER500-D1
JKAER500ADA051001
2002
ER500-C2
JKAERVC1□2A003001
2003
ER500-C3
JKAERVC1□3A005001, or
JKAER500ACA067001
2004
ER500-C4
JKAERVC1□4A007001, or
JKAER500ACA072001
2005
ER500-C5
JKAERVC1□5A009001, or
JKAER500ACA082001
□:This digit in the frame number changes from one machine to another.
Part No.99924-1267-04
Printed in Japan
This quick reference guide will assist
you in locating a desired topic or pro-
cedure.
•Bend the pages back to match the
black tab of the desired chapter num-
ber with the black tab on the edge at
each table of contents page.
•Refer to the sectional table of contents
for the exact pages to locate the spe-
cific topic required.
Quick Reference Guide
General Information
1 j
Fuel System
2 j
Cooling System
3 j
Engine Top End
4 j
Clutch
5 j
Engine Lubrication System
6 j
Engine Removal/Installation
7 j
Crankshaft/Transmission
8 j
Wheels/Tires
9 j
Final Drive
10 j
Brakes
11 j
Suspension
12 j
Steering
13 j
Frame
14 j
Electrical System
15 j
Appendix
16 j
ER-5
Motorcycle
Service Manual
All rights reserved. No parts of this publication may be reproduced, stored in a retrieval system, or
transmitted in any form or by any means, electronic mechanical photocopying, recording or otherwise,
without the prior written permission of Quality Assurance Department/Consumer Products & Machinery
Company/Kawasaki Heavy Industries, Ltd., Japan.
No liability can be accepted for any inaccuracies or omissions in this publication, although every possible
care has been taken to make it as complete and accurate as possible.
The right is reserved to make changes at any time without prior notice and without incurring an obligation
to make such changes to products manufactured previously. See your Motorcycle dealer for the latest
information on product improvements incorporated after this publication.
All information contained in this publication is based on the latest product information available at the time
of publ