TABLE OF CONTENTS
1 SAFETY
INTRODUCTION
CLEANING, WAXING,
AND POLISHING
CONTROLLING CORROSION
PROPELLERS
FUEL SYSTEM
LOADING
HORSEPOWER
FLOTATION
EMERGENCY EQUIPMENT
COMPASS
STEERING
ANCHORS
MISCELLANEOUS EQUIPMENT
BOATING ACCIDENT REPORTS
NAVIGATION
2 N NING
INTRODUCTION
TUNE-UP SEQUENCE
COMPRESSION CHECK
SPARK PLUG INSPECTION
IGNITION SYSTEM
SYNCHRONIZING
BATTERY SERVICE
CARBURETOR ADJUSTMENTS
FUEL PUMPS
STARTER AND SOLENOID
INTERNAL WIRING HARNESS
WATER PUMP CHECK
PROPELLER
LOWER UNIT
BOAT TESTING
3 POWERHEAD
INTRODUCTION
Theory of Operation
CHAPTER ORGANIZATION
POWERHEAD DISASSEMBLING
HEAD SERVICE
REED SERVICE
Description
Cleaning and Service
Reed Assembling
Installation
EXHAUST COVER
Cleaning
TOP SEAL
Removal -- V4 Engine
Removal -- 3-Cylinder Engine
BOTTOM SEAL
Inspec tion
CENTERING PINS
MAIN BEARING BOLTS AND
CRANKCASE SIDE BOLTS
CRANKCASE COVER
CONNECTING RODS
AND PISTONS
Removal
Disassembling
Rod Inspection and Service
Piston and Ring
Inspection and Service
Cleaning and Inspecting
Assembling
CRANKSHAFT
Removal
Cleaning and Inspecting
Assembling
CYLINDER BLOCK SERVICE
Honing Procedures
POWERHEAD ASSEMBLING
PISTON AND ROD ASSEMBLY
INSTALLATION
CRANKSHAFT INSTALLATION
NEEDLE MAIN AND
ROD BEARINGS
CRANKCASE COVER
BOTTOM SEAL INSTALLATION
TYPE ATTACHED TO LOWER
END OF CRANKCASE
3-43
EXHAUST COVER AND
BYPASS COVER
INSTALLATION
3-44
REED BOX INSTALLATION
3-44
HEAP INSTALLATION
3-45
BREAK-IN PR.OCEDURES
3-46
4 FUEL
INTPODUCTICPN
4- 1
GENERAL CARBIJR ETIPN
INFORMATION
4- 1
FUEL SYSTEM
4- 3
TROUBLESHOOTING
4- 3
Fuel Pump Tests
4- 5
Fuel Line Test
4-6
Rough Engine Idle
4-7
Excessive Fuel Consumption
4-7
Engine Surge
4-8
JOHNSCaW/EVINW UTPE
CAFBURETQPS
4-8
TYPE IA CARPURETOR
HBOWNCPRAFT, CaOUBLE BRL.
WITH HIGFJ- APJD LOW-
SPEED NEEDLE VALVES
50 HP -- 1958 AP'D IF39
1
60 HP -- 1964 ANC 1965
)
4-9
75 HP -- 1960
1
TYPE IB CARBURETQR
SAME AS TYPE IA
EXCEPT WITH FIGF-SPEED
FIXED ORIFICE
60 WP