STIH)
STIHL TS 700, 800
2006-01
1
TS 700, TS 800
q
© ANDREAS STIHL AG & Co. KG, 2006
Contents
1.
Introduction
2
2.
Safety precautions
3
3.
Specifications
4
3.1
Power unit
4
3.2
Fuel system
4
3.3
Ignition system
4
3.4
Abrasive wheels
5
3.5
Special accessories
5
3.6
Tightening torques
6
4.
Troubleshooting
8
4.1
Clutch
8
4.2
Rewind starter
9
4.3
Ignition system
10
4.4
Carburetor
11
4.5
Power unit
14
5.
Abrasive wheel drive 15
5.1
Bearing with guard
15
5.2
Testing radial and axial
truth of running
18
5.3
Ribbed V-belt
20
5.4
Starter cup
20
5.5
Belt pulley /
clutch drum
21
5.6
Tensioner
21
6.
Clutch
22
7.
Power unit
24
7.1
Muffler
24
7.2
Leakage test
24
7.2.1
Preparations
25
7.2.2
Pressure test
26
7.2.3
Vacuum test
26
7.3
Oil seals
27
7.4
Remove shroud
28
7.5
Expose cylinder
29
7.6
Cylinder and piston
30
7.6.1
Removal
30
7.6.2
Installation
31
7.6.3
Diaphragm, stratified
scavenging
34
7.7
Piston rings
34
7.8
Crankcase /
crankshaft
35
7.8.1
Removal
35
7.8.2
Installation
37
7.9
Decompression valve 41
8.
Ignition system
42
8.1
Ignition module
42
8.1.1
Removal / installation 42
8.2
Ignition timing
43
8.3
Testing the ignition
module
44
8.4
Ignition lead /
spark plug boot
45
8.5
Removing and installing
the flywheel
46
8.6
Short circuit wire
47
8.6.1
Testing
47
8.6.2
Removal / installation 48
8.7
Troubleshooting chart,
ignition system
50
9.
Rewind starter
53
9.1
General
53
9.2
Removal / installation 53
9.3
Pawls
53
9.4
Rope rotor
54
9.5
Starter rope / grip
55
9.6
Tension the
rewind spring
56
9.7
Replacing the
rewind spring
57
9.8
Starter rope
guide bushing
58
10.
Repairing the
AV system
58
10.1
Rubber buffer between
front handle and
crankcase
59
10.2
Rubber buffer between
crankcase and tank
housing
59
10.3
Spring between
crankcase and tank
housing
61
10.4
Rubber buffers
62
10.5
Front handle
62
11.
Actuating levers
63
11.1
Switch shaft,
stop switch
63
11.2
Throttle trigger /
i