Training Manual
Single Drum Rollers
BW 216 D-3, BW 216 DH-3/PDH-3
4/2000
Part-No. 008 098 29
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3
Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3
Table of contents
Foreword
A 1
Documentation
A 2
General
A 4
List of components
B 1
Technical data
B 2
Maintenance
C1
Maintenance table
C2
DEUTZ Diesel engine
D 1
Service side
D 2
Starter side
D 3
Lubrication oil circuit
D 4
Coolant circuit
D 5
Checking and adjusting the valve clearance
D 6
Plug-in injection pump
D 8
Travel system
E 1
Travel pump
E 4
Servo control
E 15
Multi-function valves
E 17
Charge pressure relief valve
E 20
Axle drive motor
E 21
Drum drive motor with reduction gear
E 23
Flushing valve
E 26
Trouble shooting travel system
ETr 1
Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3
Vibration
F 1
Vibration pump
F 4
Control
F 8
High pressure protection
F 8
Charge pump
F 8
Vibration motor
F 9
Trouble shooting vibration
FTr 1
Steering
G 1
Steering pump
G 3
Steering valve
G 5
Articulated joint
G 7
Trouble shooting steering
GTr 1
Electrical system
H 1
Power supply
H 2
Ignition and starter circuit
H 4
Fault monitoring board
H 7
Brakes
H 11
Speed range selector
H 14
Anti Spin Control (ASC)
H 18
Vibration
H 20
Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3
- A 1 -
Foreword
This training manual was specifically written for the new single drum rollers BW 216 D-3, BW 216 DH-
3/PDH-3, BW 219 DH-3/PDH3 and BW 225 D-3/PD-3 of generation 3. This range of single drum rollers
is the consequent further development of the machine range of heavy single drum rollers of generation
2 and is also an adaptation to the presently most modern status of technology.
Single drum rollers of this product ranges are today needed on construction sites all over the world. Rol-
lers of this size are mainly used in earth construction and for the preparation and sealing of sanitary
landfill sites.
During the development of this new generation of single drum