This Repair Manual is designed to facilitate repair of the engines listed in line with accepted technical prin-
In addition to this Repair Manual the following publications are available:
D Operating Instructions
D Fuels, Lubricants and Coolants for MAN Diesel Engines
D Spare-parts catalogue
D Service record book with maintenance plan
Only use fuel, coolants and lubricants in accordance with MAN's regulations otherwise the
manufacturer's warranty will not apply!
For basic information on the fuels see the publication "Fuels, Lubricants and Coolants for MAN
You can find the approved products in the internet under:
The pictures and associated descriptions show typical work that may not always be applicable to the en-
gine in hand, which nevertheless does not mean that they are not correct.
In such cases, the repair work is to be planned and carried out in a similar way.
It is compulsory that the engine be removed before performing any of the work describe in this Repair Man-
The expert knowledge necessary for handling Diesel engines was taken for granted when this publication
Any repair of components such as injection pump, alternator etc. ought to be left to our or the manufac-
turer's service department.
MAN Nutzfahrzeuge Aktiengesellschaft
We reserve the right to make technical modifications in the course of further development.
2005 MAN Nutzfahrzeuge Aktiengesellschaft
Reprinting, duplication or translation, in whole or in part, is not permitted without the written permission of
MAN. MAN reserves all rights accorded by the relevant laws on copyright.
Technical status: 10.2005
Important instructions which concern technical safety and protection of persons are emphasised as shown
This refers to working and operating procedures which must be complied with in order to rule out
the risk to persons.