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BR04M–03
F08202
Soft Jaws
F08203
Soft Jaws
R12236
A
–
BRAKE
BRAKE MASTER CYLINDER
BR–11
2074
Author:
Date:
2003 TOYOTA TACOMA   (RM1002U)
DISASSEMBLY
1.
REMOVE RESERVOIR
(a)
Remove the set screw and pull out the reservoir.
Torque: 1.5 N·m (15 kgf·cm, 13 in.·lbf)
(b)
Remove the cap and strainer from the reservoir.
2.
REMOVE 2 GROMMETS
3.
PLACE CYLINDER IN VISE
4.
REMOVE PISTON STOPPER BOLT
Using a screwdriver, push the pistons in all the way and remove
the piston stopper bolt and gasket.
HINT:
Tape the screwdriver tip before use.
Torque: 8.0 N·m (80 kgf·cm, 69 in.·lbf)
5.
REMOVE 2 PISTONS AND SPRINGS
(a)
Push in the piston with a screwdriver and remove the
snap ring with snap ring pliers.
HINT:
Tape the screwdriver tip before use.
(b)
Remove the No. 1 piston and spring by hand, pulling
straight out, not at an angle.
NOTICE:

If pulled out and installed at an angle, there is a possi-
bly that the cylinder bore could be damaged.

At the time of disassembly, be careful not to damage
the rubber lips on the pistons.
(c)
Place a rag and 2 wooden blocks on the work table, and
lightly tap the cylinder flange against the block edges until
the No. 2 piston and spring drops out of the cylinder.
HINT:
Make sure the distance (A) from the rag to the top of the blocks
is at least 100 mm (3.94 in.).
