Service Repair Manual
Models
D35HP ARTICULATED
DUMP TRUCK
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Product: ARTICULATED TRUCK
Model: D35HP ARTICULATED TRUCK 3FD
Configuration: D35HP ARTICULATED DUMP TRUCK 3FD00001-00079 (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
Starting Motor - Delco 50-MT
Media Number -SENR3860-03
Publication Date -01/03/2007
Date Updated -06/07/2016
i02711568
Starting Motor - Assemble
SMCS - 1453-016
Assemble the Starting Motor
Note: The following procedure is only for the 24 volt starting motor.
Table 1
Tools Needed
1P-0510 Driver Gp
1P-1855 Retaining Ring Pliers
1. Lubricate the following items with SAE 20W oil: bushings, seals and oil wicks.
Illustration 1
g00705427
2. Put the field winding assembly (35) and pole shoes (34) in position in the starting motor
housing. Install the twelve screws (37) and tighten to a torque of 20.3 ± 2.3 N·m
(180 ± 20 lb in). Install the motor terminal (36), the washers and the nut. Tighten the nut to
a torque of 30 ± 3 N·m (22 ± 2.0 lb ft).
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Illustration 2
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3. Use a 1P-0510 Driver Gp to install the bushing (32) and the seal (33) into the shift lever
housing .
Illustration 3
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4. Install the seals on the shaft (31). Position the shift lever assembly (28) into the shift lever
housing. Use a 1P-1855 Retaining Ring Pliers to install the shaft (31) and the snap ring .
5. Install the O-ring seal and the gasket onto the shift lever housing. Set the shift lever housing
assembly (29) onto the starting motor housing in the correct position. Install the seven bolts
and tighten the bolts (30) to a torque of 12.2 ± 2.7 N·m (108 ± 24 lb in).
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Illustration 4
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6. Use 5P-0960 Molybdenum Grease to lubricate the arm