Service Repair Manual
Models
D300D ARTICULATED
TRUCK
Shutdown SIS
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Product: ARTICULATED TRUCK
Model: D300D ARTICULATED TRUCK 5MG
Configuration: D300D ARTICULATED TRUCK 5MG00001-UP (MACHINE)
Disassembly and Assembly
D300D ARTICULATED TRUCK POWER TRAIN
Media Number -SENR8213-03
Publication Date -01/07/2005
Date Updated -05/10/2005
SENR82130003
Final Drive Planet Carriers And Ring Gears
SMCS - 4055-011; 4055-012; 4092-015; 4092-016; 4092
Remove Final Drive Carriers And Ring Gears
Start By:
a. remove axles (front or rear)
1. Fasten tool (A) and a hoist to the final drive planet carrier (1) as shown.
2. Remove bolts (2) that hold the final drive planet carrier (1) to the wheel assembly.
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D300D ARTICULATED TRUCK 5MG00001-UP (MACHINE)(SEBP8503 - 04) - Do...
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3. Install two 3/8" - 16 NC forcing screws (3) and loosen final drive planet carrier (1) from the
wheel assembly. Remove the final drive planet carrier from the wheel assembly. The weight of the
final drive planet carrier is 31 kg (68 lb).
4. Remove the O-ring seal from the final drive planet carrier.
5. Remove retaining ring (4) that holds ring gear (5) to the hub assembly and remove ring gear (5).
Install Final Drive Carriers And Ring Gears
1. Put ring gear (1) in position on the hub assembly, and install retaining ring (2) that holds the
ring gear on the hub assembly.
2. Install O-ring seal (3) on the final drive carrier (4), and put clean oil on it.
3. Fasten tool (A) and a hoist to final drive planet carrier (4) as shown.
4. Put final drive planet carrier (4) in position on the wheel assembly.
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D300D ARTICULATED TRUCK 5MG00001-UP (MACHINE)(SEBP8503 - 04) - Do...
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5. Install 12 bolts (5) that hold the final drive planet carrier to the wheel assembly. Tighten the
bolts to a torque of 270 ± 25 N·m (200 ± 18 lb ft).
End By:
a. install axles (front and