SERVICE REPAIR
S2.0FT S2.5FT S3.0FT S3.5FT Europe [F187]
100 SRM 1120
General
General
WARNING
The lift truck must be put on blocks for some
types of maintenance and repairs.
The re-
moval of the following assemblies will cause
large changes in the center of gravity: mast,
drive axle, engine and transmission, and coun-
terweight. When the lift truck is put on blocks,
put additional blocks in the following posi-
tions to maintain stability:
• Before removing the mast and drive axle, put
blocks under the counterweight so the lift
truck cannot fall backward.
• Before removing the counterweight, put
blocks under the mast assembly so the lift
truck cannot fall forward.
The surface must be solid, even, and level
when the lift truck is put on blocks. Make sure
that any blocks used to support the lift truck
are solid, one-piece units. See the Operating
Manual or the section Periodic Maintenance
8000 SRM 1150 for lift truck models S2.0-3.5FT
(S40-70FT, S55FTS) (F187) and H2.0-3.5FT
(H40-70FT) (L177) or Periodic Maintenance
8000 SRM 1207 for lift truck models S30FT,
S35FT, S40FTS (E010) and H1.6FT, H1.8FT,
H2.0FTS (H30FT, H35FT, H40FTS) (F001).
This section contains the description of the frame
(see Figure 1) and connected parts. Procedures for re-
moving and installing the counterweight, hood, over-
head guard, engine, cooling system, exhaust system,
and LPG fuel tank and bracket are found in this sec-
tion. Checks for the operator restraint system and
procedures for the repair of tanks and installation of
safety labels are also included.
1. COWL PLATE
2. FENDERS
3. FRAME
4. HOOD MOUNTS
5. COUNTERWEIGHT MOUNTS
6. FUEL TANK (GAS OR DIESEL)
7. HYDRAULIC TANK
Figure 1. Frame
1
Hood, Seat, and Side Covers Replacement
100 SRM 1120
Description
The frame is one weldment and includes the hy-
draulic tank and fuel tank for gasoline or diesel fuel.
See Figure 1.
There is a counterweight for each capacity of lift
truck. The counterweights are similar in appear-
ance,