CONTENTS
SECTION 1 GENERAL
Group 1 Safety Hints
1-1
Group 2 Specifications
1-5
Group 3 Periodic Replacement
1-13
SECTION 2 REMOVAL AND INSTALL OF UNIT
Group 1 Major Components
2-1
Group 2 Removal and Installation of Unit
2-2
SECTION 3 POWER TRAIN SYSTEM
Group 1 Structure and Operation
3-1
Group 2 Troubleshooting
3-15
Group 3 Tests and Adjustments
3-19
Group 4 Disassembly and Assembly
3-23
SECTION 4 BRAKE SYSTEM
Group 1 Structure and Function
4-1
Group 2 Operational Checks and Troubleshooting
4-7
Group 3 Tests and Adjustments
4-10
SECTION 5 STEERING SYSTEM
Group 1 Structure and Function
5-1
Group 2 Operational Checks and Troubleshooting
5-10
Group 3 Disassembly and Assembly
5-12
SECTION 6 HYDRAULIC SYSTEM
Group 1 Structure and Function
6-1
Group 2 Operational Checks and Troubleshooting
6-19
Group 3 Disassembly and Assembly
6-23
SECTION 7 ELECTRICAL SYSTEM
Group 1 Component Location
7-1
Group 2 Electrical Circuit
7-2
Group 3 Component Specification
7-11
SECTION 8 MAST
Group 1 Structure
8-1
Group 2 Operational Checks and Troubleshooting
8-4
Group 3 Adjustment
8-7
Group 4 Removal and Installation
8-10
0-1
FOREWORD
1. STRUCTURE
This service manual has been prepared as an aid to improve the quality of repairs by giving the
serviceman an accurate understanding of the product and by showing him the correct way to perform
repairs and make judgements. Make sure you understand the contents of this manual and use it to
full effect at every opportunity.
This service manual mainly contains the necessary technical information for operations performed in
a service workshop.
For ease of understanding, the manual is divided into the following sections.
SECTION 1 GENERAL
This section gives the general information of the machine and explains the safety hints for
maintenance.
SECTION 2 REMOVAL & INSTALLATION OF UNIT
This section explains the procedures and techniques of removal and installation of each component.
SECTION 3 POWER TRAIN SYSTEM