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MATERIAL HANDLING SYSTEM
This manual covers the inspection, adjustment and repair procedures mainly for the overhaul of
the engine, chassis and material handling system of the Toyota Forklift FDC33, 35, 40, 45
Series, FGC33, 35, 40, 45 Series.
You are encouraged to read this manual to make the most of the outstanding performance and
durability features of these forklifts and to perform proper servicing to maintain them in tip-top
This repair manual contains the latest information available as of DECEMBER, 1982. For any
changes thereafter, you are requested to consult the Toyota Parts and Service News.
The titles of the related repair manuals are as follows:
TOYOTA 2H ENGINE REPAIR MANUAL
TOYOTA 2F ENGINE REPAIR MANUAL
TOYOTA MOTOR CORPORATION
VEHICLE EXTERIOR VIEWS
Fig. 0-1 Front view
0-3Every model is provided with the power steering and power brake as the standard equipment.
Every torque converter model is provided with the forward 2-speed and backward 1-speed torque-converter as the standard
Fig. 0-3 Location of Frame Number
Fig. 0-4 Frame Number
LOAD CAPACITY CHART
Fig. 0-5 Load capacity chart
Fig. 0-6 Vehicle dimension
STANDARD BOLT & NUT TIGHTENING TORQUE JUDGING PROCESS
Standard bolt and nut tightening torque is not indicated, therefore tightening torque must be judged as
1. Find out the type of the bolt from the list below.
Then, find the bolt tightening torque from the sable.
2. The nut tightening torque can be judged from the bolt type. (See the table.)
LIST OF BOLT TYPES AND STRENGTH
Remove the rear toe board.
(1) Set bolts
(2) Rear to board
Remove the engine hood.
(1) Remove the catch.
(2) Disconnect the engine hood stay.
(3) Disconnect the seat stay sub-assembly