SERVICE REPAIR
H8.00XM H12.00XM Europe [G007]
100 SRM 927
Counterweight Repair
General
This section has the description and repair procedures for the frame and connected parts. Included in this
section are the frame, counterweight, fenders, hood, hydraulic and fuel tanks, radiator/cooling section, operator
compartment, and cab. The instructions for removal and installation of the engine are included in this section.
If the lift truck is fitted with a battery disconnect
switch, open the switch if welding on the engine and
remove the ECM (Engine Control Module). If weld-
ing on the lift truck chassis, verify the ground clamp
is placed as close to the welding point as possible and
NOT near the ECM. If it is necessary to weld near
the ECM, remove the ECM from the engine to avoid
damage from welding arc radiation.
Description
The frame is a one-piece weldment and has mounts
for the counterweight, fenders, engine, transmission,
axles, hydraulic and fuel tanks, operator’s compart-
ment, and other parts. See Figure 1.
1. MAIN MOUNT
2. COUNTERWEIGHT MOUNT
3. STEERING MOUNT
4. DRIVE AXLE MOUNT
5. TILT CYLINDERS MOUNT
6. CAB CYLINDER MOUNT
7. CAB HINGE
8. MAST MOUNT
9. SIDE COUNTERWEIGHT MOUNT
10. FENDERS
11. CAB LATCH MOUNT
Figure 1. Frame
Counterweight Repair
REMOVE
WARNING
The counterweight is heavy. Make sure that
the crane and lifting devices have the capacity
to lift 4600 kg (10,141 lb).
1. Remove the hood spine assembly. See Hood and
Air Cleaner Repair.
2. H8.00-12.00XM (H170-280HD) units only. Re-
move the counterweight by placing an eyebolt
through the hole in the top of the counterweight.
See Figure 2. The eyebolt must be able to sup-
port the weight of the counterweight. Attach a
lifting device to eyebolt.
1
Counterweight Repair
100 SRM 927
H13.00-16.00XM (H300-360HD) and H10.00-
12.00XM-12EC (H330-360HD-EC) units. Re-
move the fenders, noting shims used and location
of shims. Remove the radiator fan, shroud, and
hardware. Tilt the radi