SHOP MANUAL
ALLIS - CHALMERS
MODEL 160
NOTE
Throughout this manual, it will be noted that in the course of setting end-play,
pre-load or clearances to specification that certain shim thicknesses proposed for
use are somewhat unusual. For example: a shim may be offered as having a
thickness of 0.0039 inches. This thickness corresponds to I/IO millimeter, just as
0.00039 is I/IOO of a millimeter. The number thirty-nine will often appear as a
multiple in some shim material proposed, just as 0.00196 (5x0.00039) is 5/100
(0.05) millimeter. Sometimes values will be rounded-off: Instead of 0.0039,
0.004 may be used. In almost every case, tolerance allowed is sufficient so that
US-produced shim stock, available from suppliers in thicknesses of 0.002, 0.004,
0.005, etc., will serve in place of the metric material.
I N D E X
( B y S t a r t i n g
P a r a g r a p h )
BRAKES
Adjustment
96
R&R, Overhaul
97
CLUTCH
Adjustment
64
Clutch Split
65
Clutch Overhaul
66
Release Bearing
67
COOLING SYSTEM
Radiator
56
Water Pump
60
DIESEL FUEL SYSTEM
Bleeding
45
Cold Start Preheater
57
Fuel Filters
44
Fuel Lift Pump
44A
Injector Nozzles
46
Testing
46
Timing Injection Pump
56
DIFFERENTIAL & FINAL DRIVE
Adjustments
89
R&R and Overhaul
86.90
DIFFERENTIAL LOCK
Adjust
93
ELECTRICAL SYSTEM
Alternator
61
Regulator
62
Starting Motor
63
ENGINE AND COMPONENTS
Camshaft
33
Camshaft Gear
26
Connecting Rods & Bearings
37
Crankshaft & Bearings
36
Crankshaft Front Seal
25
Crankshaft Gear
30
Cylinder Head, R&R
16
Flywheel •
40
Idler Gear
27
Injection Pump Drive
29
Oil Pan
41
Oil Pressure Relief Valve
43
Oil Pump
42
Piston Pins
36
Pistons. Rings. Sleeves
35
Rear Oil Seal
39
R&R. Engine w/Clutch
17
Rocker Arms & Shaft
21
Rod & Piston Units
34
Tappet Gap Adjustments
20
Timing Gear Cover
25
Timing Gears
26.31
Valves & Seats
19
Valve Guides
22
Valve Springs
23
Valve Tappets
24
FINAL DRIVE GEARS
R&R Bull Gears
91
R&R Bull Pinions
91A
FRONT SYSTEM
Axle Adjustments
2
Front Split
5
Front Support Bushings
4
Spi