FOREWORD
This Manual contains maintenance, specifications and repair procedures for
the chassis, body and material handling system of the TOYOTA ELECTRIC
POWERED TOWING TRACTOR CBT4,6 · CBTY4.
Please use these manuals for providing quick, correct servicing of the corr-
sponding towing tractor.
This manual deals with the above models as of September 2003. Please
understand that disagreement can take place between the descriptions in the
manual and actual vehicles due to change in design and specifications. Any
change or modifications thereafter will be informed by Toyota Industrial
Equipment Parts & Service News.
SECTION INDEX
NAME
SECTION
GENERAL
0
BATTERY
1
CONTROLLER
2
ELECTRICAL SYSTEM TROUBLESHOOTING
3
MOTOR
4
DRIVE UNIT
5
FRONT AXLE
6
REAR AXLE
7
STEERING
8
BRAKE
9
BODY•FRAME
10
APPENDIX
11
0-1
GENERAL
0
Page
Page
0
VEHICLE EXTERIOR VIEW ...... 0-2
Vehicle models ............................ 0-3
FRAME NUMBER ........................ 0-4
HOW TO USE THIS MANUAL .. 0-5
EXPLANATION METHOD ............. 0-5
TERMINOLOGY ............................. 0-6
ABBREVIATIONS .......................... 0-6
OPERATING TIPS ........................ 0-7
GENERAL INSTRUCTIONS .......... 0-7
JACK-UP POINT ........................... 0-8
HOISTING THE VEHICLE ............. 0-9
WIRE ROPE SUSPENSION
ANGLE LIST ............................... 0-10
SAFE LOAD FOR EACH WIRE
ROPE SUSPENSION ANGLE .... 0-10
MEMBER WEIGHTS ...................... 0-11
TOWING THE VEHICLE ................ 0-11
ELECTRICAL PARTS
INSPECTION ............................... 0-12
STANDARD BOLT & NUT
TIGHTENING TORQUES ......... 0-13
BOLT STRENGTH CLASS
IDENTIFICATION METHOD ........ 0-13
TIGHTENING TORQUE TABLE .... 0-14
PRECOATED BOLTS .................... 0-15
HIGH PRESSURE HOSE FITTING
TIGHTENING TORQUE ........... 0-15
RECOMMENDED LUBRICANT
QUANTITY AND TYPES .......... 0-16
LUBRICATION CHART .............. 0-17
PERIODIC MAINTENANCE ........0-18
PERIODIC REPLACEMENT OF
PARTS AND LUBRICANTS ....0-21
NEW MODEL FEATURES ..........0-22
DEVELOPMENT OBJECTIVES