1NZ-FE ENGINE CONTROL SYSTEM.pdf

1NZ-FE ENGINE CONTROL SYSTEM.pdf, updated 11/29/17, 10:29 AM

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PREPARATION 1NZ-FE ENGINE CONTROL SYSTEM
PP1
P
P
PREPARATION
1NZ-FE ENGINE CONTROL SYSTEM
SST
09817-33190
Sensor Socket Wrench

PP2
PREPARATION 1NZ-FE ENGINE CONTROL SYSTEM
PP
RECOMMENDED TOOLS
09082-00040
TOYOTA Electrical Tester
(09083-00150)
Test Lead Set

PREPARATION 1NZ-FE ENGINE CONTROL SYSTEM
PP3
P
P
EQUIPMENT
Torque wrench
Ohmmeter
Heater
Thermometer

PP2
PREPARATION 1NZ-FE ENGINE MECHANICAL
PP
PREPARATION
1NZ-FE ENGINE MECHANICAL
SST
09011-38121
12 mm Socket Wrench for 12
Pointed Head
09023-38400
Union Nut Wrench 14mm
09032-00100
Oil Pan Seal Cutter
09201-10000
Valve Guide Bushing Remover &
Replacer Set
(09201-01050)
Valve Guide Bushing Remover &
Replacer 5
09201-41020
Valve Stem Oil Seal Replacer
09202-70020
Valve Spring Compressor
(09202-00010)
Attachment
09205-16010
Cylinder Head Bolt Wrench
09213-14010
Crankshaft Pulley Holding Tool
(91651-60865)
Bolt

PREPARATION 1NZ-FE ENGINE MECHANICAL
PP3
P
P
09221-25026
Piston Pin Remover & Replacer
(09221-00021)
Body
(09221-00030)
Spring
(09221-00141)
Guide H
(09221-00150)
Bushing D
(09221-00190)
Guide K
09223-56010
Crankshaft Rear Oil Seal
Replacer
09228-06501
Oil Filter Wrench
09330-00021
Companion Flange Holding Tool
09670-00010
Front Crossmember Guide Tool
09817-33190
Sensor Socket Wrench
09843-18040
Diagnosis Check Wire No.2

PP4
PREPARATION 1NZ-FE ENGINE MECHANICAL
PP
09950-60010
Replacer Set
(09951-00250)
Replacer 25
(09951-00380)
Replacer 38
(09952-06010)
Adapter
09950-70010
Handle Set
(09951-07100)
Handle 100
09960-10010
Variable Pin Wrench Set
(09962-01000)
Variable Pin Wrench Arm Assembly
(09963-00700)
Pin 7
(09963-01000)
Pin 10

PREPARATION 1NZ-FE ENGINE MECHANICAL
PP5
P
P
RECOMMENDED TOOLS
09011-12301
Socket Wrench 30 mm
09040-00011
Hexagon Wrench Set
(09043-20080)
Socket Hexagon Wrench 8
(09043-20100)
Socket Hexagon Wrench 10
09216-00021
Belt Tension Gauge

PP6
PREPARATION 1NZ-FE ENGINE MECHANICAL
PP
EQUIPMENT
Alignment tester
Angle gauge
Bar
Caliper gauge
CO/HC meter
Compression gauge
Connecting rod aligner
Cylinder gauge
Dial indicator
Feeler gauge
Heater
Micrometer
Piston ring compressor
Piston ring expander
Plastic hammer
Plastigage
Straight edge
Reamer
Slide caliper
Tachometer
Timing light
Torque wrench
Valve seat cutter
V-block
Vernier caliper
Wooden block
Thermometer
Spring tester
Engine lifter
Engine sling device
Chain block
Wire brush
Chisel
Hammer
Radiator cap tester

PREPARATION 1NZ-FE ENGINE MECHANICAL
PP7
P
P
SSM
08826-00080
Seal Packing Black or equivalent
(FIPG)
08826-00100
Seal Packing 1282B,
THREE BOND 1282B or equivalent
(FIPG)
08833-00070
Adhesive 1324,
THREE BOND 1324 or equivalent

PREPARATION 1NZ-FE FUEL
PP7
P
P
PREPARATION
1NZ-FE FUEL
SST
09268-41047
Injection Measuring Tool Set
(09268-41500)
Fuel Tube Connector
(90467-13001)
Clip
(95336-08070)
Hose
09268-41048
Injection Measuring Tool Set
(09268-41110)
Adaptor
(09268-41310)
Clamp
(09268-41500)
Fuel Tube Connector
(90467-13001)
Clip
(95336-08070)
Hose
09268-45014
EFI Fuel Pressure Gauge

PP8
PREPARATION 1NZ-FE FUEL
PP
(09268-41200)
Gauge
(09268-41220)
Hose
(09268-41250)
T Joint
09808-14020
Retainer Tool,Fuel Pump
(09808-01410)
Holder
(09808-01420)
Claw
(09808-01430)
Bolt
09842-30080
Wire H EFI Inspection

PREPARATION 1NZ-FE FUEL
PP9
P
P
RECOMMENDED TOOLS
09082-00040
TOYOTA Electrical Tester
(09083-00150)
Test Lead Set

PP10
PREPARATION 1NZ-FE FUEL
PP
EQUIPMENT
Stop watch
Measuring flask
Ohmmeter
Torque wrench

PREPARATION 1NZ-FE FUEL
PP11
P
P
SSM
08826-00080
Seal Packing Black or equivalent
(FIPG)

PP10
PREPARATION 1NZ-FE EMISSION CONTROL
PP
PREPARATION
1NZ-FE EMISSION CONTROL
SST
09224-00010
O2 Sensor Wrench

PREPARATION 1NZ-FE EMISSION CONTROL
PP11
P
P
RECOMMENDED TOOLS
09082-00040
TOYOTA Electrical Tester
(09083-00150)
Test Lead Set

PP12
PREPARATION 1NZ-FE EMISSION CONTROL
PP
EQUIPMENT
Ohmmeter
Torque wrench
Service wire harness

PREPARATION 1NZ-FE EXHAUST
PP11
PP
PREPARATION
1NZ-FE EXHAUST
EQUIPMENT
Torque wrench
Vernier calipers
Wooden block
PP12
PREPARATION 1NZ-FE COOLING
PP
PREPARATION
1NZ-FE COOLING
SST
09960-10010
Variable Pin Wrench Set
(09962-01000)
Variable Pin Wrench Arm Assembly
(09963-00700)
Pin 7

PREPARATION 1NZ-FE COOLING
PP13
P
P
EQUIPMENT
Heater
Slide caliper
Thermometer
Torque wrench
Ohmmeter
Radiator cap tester
Ammeter
Protective tape

PP14
PREPARATION 1NZ-FE COOLING
PP
COOLANT
Item
Capacity
Classification
Engine Coolant
M/T 4.8 liters (5.1 USqts, 4.5 lmp. qts)
Use only Toyota Super Long Life Coolant or similar high
quality ethylene glycol based non-silicate, non-amine,
non-nitrite, and non-borate engine coolant with long-life
hybrid organic acid technology (coolant with long-life
hybrid organic acid technology consists of a
combination of low phosphates and organic acids).
A/T
4.7 liters (5.0 USqts, 4.4 lmp. qts)

PREPARATION 1NZ-FE LUBRICATION
PP13
P
P
PREPARATION
1NZ-FE LUBRICATION
SST
09213-14010
Crankshaft Pulley Holding Tool
(91651-60865)
Bolt
09228-06501
Oil Filter Wrench
09330-00021
Companion Flange Holding Tool
09950-60010
Replacer Set
(09951-00250)
Replacer 25
(09951-00410)
Replacer 41
(09952-06010)
Adapter
09950-70010
Handle Set
(09951-07100)
Handle 100

PP14
PREPARATION 1NZ-FE LUBRICATION
PP
EQUIPMENT
Deep socket wrench 24 mm
Oil pressure gauge
Torque wrench
Wooden block
Feeler gauge

PREPARATION 1NZ-FE LUBRICATION
PP15
P
P
LUBRICANT
Item
Capacity
With oil filter change
3.7 liters (3.9 US qts, 3.4 lmp. qts)
Without oil filter change
3.4 liters (3.6 US qts, 3.1 lmp. qts)
Dry fill
4.1 liters (4.3 US qts, 3.8 lmp. qts)

PP16
PREPARATION 1NZ-FE LUBRICATION
PP
SSM
08826-00080
Seal Packing Black or equivalent
(FIPG)
08826-00100
Seal Packing 1282B,
THREE BOND 1282B or equivalent
(FIPG)
08833-00070
Adhesive 1324,
THREE BOND 1324 or equivalent

PREPARATION 1NZ-FE IGNITION
PP15
P
P
PREPARATION
1NZ-FE IGNITION
RECOMMENDED TOOLS
09082-00040
TOYOTA Electrical Tester
(09083-00150)
Test Lead Set

PP16
PREPARATION 1NZ-FE IGNITION
PP
EQUIPMENT
Torque wrench
Ohmmeter
Spark plug cleaner

PP16
PREPARATION 1NZ-FE STARTING
PP
PREPARATION
1NZ-FE STARTING
RECOMMENDED TOOLS
09082-00040
TOYOTA ElectricalTester
(09083-00150)
Test Lead Set
09904-00010
Expander Set
for 1.6kw Type

PREPARATION 1NZ-FE STARTING
PP17
P
P
EQUIPMENT
for 0.8 kW Type
for 1.6 kW Type
Torque wrench
Ammeter (A)
Ohmmeter
Service wire harness
V-block
Dial indicator
Vernier calipers
Vise
Sand paper (No.400)
Plastic hammer
Torque wrench
Ammeter (A)
Ohmmeter
Service wire harness
Vernier calipers
Vise
Sand paper (No.400)

PREPARATION 1NZ-FE CHARGING
PP17
P
P
PREPARATION
1NZ-FE CHARGING
SST
09286-46011
Injection Pump Spline Shaft
Puller
09820-63010
Alternator Pulley Set Nut Wrench
Set
(09820-06010)
Alternator Rotor Shaft Wrench
(09820-06020)
Alternator Pulley Set Nut 22 mm
Wrench

PP18
PREPARATION 1NZ-FE CHARGING
PP
RECOMMENDED TOOLS
09082-00040
TOYOTA Electrical Tester
(09083-00150)
Test Lead Set

PREPARATION 1NZ-FE CHARGING
PP19
P
P
EQUIPMENT
Torque wrench
Ammeter (A)
Ohmmeter
Volt meter
Service wire harness
Vernier caliper
Vise

PP18
PREPARATION U340E AUTOMATIC TRANSAXLE
PP
PREPARATION
U340E AUTOMATIC TRANSAXLE
SST
09023-12701
Union Nut Wrench 17mm
09221-25026
Piston Pin Remover & Replacer
(09221-00071)
Guide A
09223-15030
Oil Seal & Bearing Replacer
09308-00010
Oil Seal Puller
09308-10010
Oil Seal Puller
09320-89010
Transfer Clutch Spring
Compressor
09350-32014
TOYOTA Automatic Transmission
Tool Set
(09351-32010)
One-way Clutch Test Tool
(09351-32020)
Stator Stopper
09350-36010
TOYOTA Automatic Transmission
Tool Set

PREPARATION U340E AUTOMATIC TRANSAXLE
PP19
P
P
(09350-06110)
No.1 Measure Terminal
09387-00020
Direct Clutch Wrench
09387-00041
Bearing Puller Assembly
(09387-01021)
Claw No.2
(09387-02010)
Oil Seal Replacer
(09387-02020)
One-way Clutch Test Tool Set
09387-00060
Second Brake Wrench
09387-00070
First & Reverse Brake Wrench
09387-00120
Counter Drive Gear Nut Wrench
09527-17011
Rear Axle Shaft Bearing Remover
09554-14010
Differential Oil Seal Replacer
09612-65014
Steering Worm Bearing Puller

PP20
PREPARATION U340E AUTOMATIC TRANSAXLE
PP
(09612-01010)
Claw A
(09612-01040)
Claw D
09710-20011
Front Suspension Bushing Tool
Set
(09710-06071)
Replacer
09726-27012
Front Suspension Arm Bushing
Remover & Replacer
(09726-02041)
Replacer
09726-40010
Lower Control Shaft Bearing
Replacer
09930-00010
Drive Shaft Nut Chisel
09950-40011
Puller B Set
(09951-04010)
Hanger 150
(09952-04010)
Slide Arm
(09953-04020)
Center Bolt 150

PREPARATION U340E AUTOMATIC TRANSAXLE
PP21
P
P
(09953-04030)
Center Bolt 200
(09954-04010)
Arm 25
(09955-04061)
Claw No.6
(09957-04010)
Attachment
(09958-04011)
Holder
09950-60010
Replacer Set
(09951-00190)
Replacer 19
(09951-00220)
Replacer 22
(09951-00320)
Replacer 32
(09951-00350)
Replacer 35
(09951-00390)
Replacer 39
(09951-00400)
Replacer 40

PP22
PREPARATION U340E AUTOMATIC TRANSAXLE
PP
(09951-00430)
Replacer 43
(09951-00460)
Replacer 46
(09951-00480)
Replacer 48
(09951-00530)
Replacer 53
(09951-00550)
Replacer 55
(09951-00610)
Replacer 61
(09951-00650)
Replacer 65
(09952-06010)
Adapter
09950-60020
Replacer Set No.2
(09951-00680)
Replacer 68
(09951-00720)
Replacer 72
(09951-00790)
Replacer 79

PREPARATION U340E AUTOMATIC TRANSAXLE
PP23
P
P
(09951-00890)
Replacer 89
09950-70010
Handle Set
(09951-07100)
Handle 100
(09951-07150)
Handle 150
(09951-07200)
Handle 200

PP24
PREPARATION U340E AUTOMATIC TRANSAXLE
PP
RECOMMENDED TOOLS
09025-00010
Torque Wrench (30 kgf-cm)
09031-00030
Pin Punch
09031-00040
Pin Punch .
09042-00010
Torx Socket T30
09082-00040
TOYOTA Electrical Tester
(09083-00150)
Test Lead Set
09090-04020
Engine Sling Device
09905-00012
Snap Ring No.1 Expander

PREPARATION U340E AUTOMATIC TRANSAXLE
PP25
P
P
EQUIPMENT
Dial indicator with magnetic base
Feeler gauge
Vernier calipers
Torque wrench
Plastic hammer
Straight edge

PP26
PREPARATION U340E AUTOMATIC TRANSAXLE
PP
LUBRICANT
Item
Capacity
Classification
Automatic transaxle fluid
(Drain and refill)
2.9 liters (3.1 US qts, 2.6 lmp. qts)
Toyota Genuine ATF WS

PREPARATION U340E AUTOMATIC TRANSAXLE
PP27
P
P
SSM
Toyota Genuine Seal Packing 1281, Three Bond 1281 or Equivalent

PREPARATION CLUTCH
PP25
P
P
PREPARATION
CLUTCH
SST
09023-00101
Union Nut Wrench 10 mm
09301-00110
Clutch Guide Tool
09333-00013
Universal Joint Bearing Remover
& Replacer

PP26
PREPARATION CLUTCH
PP
EQUIPMENT
Torque wrench
Vernier calipers
Dial gauge
Dial indicator

PREPARATION CLUTCH
PP27
P
P
LUBRICANT
Item
Capacity
Classification
Brake fluid
-
SAE J1703 or FMVSS No. 116 DOT 3

PP26
PREPARATION C50 MANUAL TRANSAXLE
PP
PREPARATION
C50 MANUAL TRANSAXLE
SST
09308-00010
Oil Seal Puller
09309-12020
5th Driven Gear Replacer
09309-36010
Transmission Rear Bearing
Replacer
09309-37010
Transmission Bearing Replacer
09316-60011
Transmission & Transfer Bearing
Replacer
(09316-00011)
Replacer Pipe
(09316-00021)
Replacer A
(09316-00031)
Replacer B
09350-32014
TOYOTA Automatic Transmission
Tool Set
(09351-32120)
Overdrive Bearing Replacer
09564-32011
Differential Preload Adaptor

PREPARATION C50 MANUAL TRANSAXLE
PP27
P
P
09608-04031
Front Hub Inner Bearing Cone
Replacer
09612-22011
Tilt Handle Bearing Replacer
09612-65014
Steering Worm Bearing Puller
(09612-01040)
Claw D
(09612-01050)
Hanger Pin with Nut
(09612-01060)
Claw E
09636-20010
Upper Ball Joint Dust Cover
Replacer
09710-20011
Front Suspension Bushing Tool
Set
(09710-06071)
Replacer
09710-26011
Front Suspension Bushing Tool
Set
(09710-05061)
Replacer
09817-16011
Back-up Light Switch Tool

PP28
PREPARATION C50 MANUAL TRANSAXLE
PP
09950-00020
Bearing Remover
09950-00030
Bearing Remover Attachment
09950-30012
Puller A Set
(09951-03010)
Upper Plate
(09953-03010)
Center Bolt
(09954-03010)
Arm
(09955-03021)
Claw No.2
09950-40011
Puller B Set
(09951-04010)
Hanger 150
(09951-04020)
Hanger 200
(09952-04010)
Slide Arm
(09953-04020)
Center Bolt 150

PREPARATION C50 MANUAL TRANSAXLE
PP29
P
P
(09953-04030)
Center Bolt 200
(09954-04010)
Arm 25
(09955-04011)
Claw No.1
(09955-04061)
Claw No.6
(09957-04010)
Attachment
(09958-04011)
Holder
09950-60010
Replacer Set
(09951-00180)
Replacer 18
(09951-00220)
Replacer 22
(09951-00240)
Replacer 24
(09951-00280)
Replacer 28
(09951-00360)
Replacer 36

PP30
PREPARATION C50 MANUAL TRANSAXLE
PP
(09951-00370)
Replacer 37
(09951-00420)
Replacer 42
(09951-00530)
Replacer 53
(09951-00550)
Replacer 55
09950-60020
Replacer Set No.2
(09951-00680)
Replacer 68
(09951-00710)
Replacer 71
09950-70010
Handle Set
(09951-07100)
Handle 100
(09951-07150)
Handle 150
(09951-07200)
Handle 200

PREPARATION C50 MANUAL TRANSAXLE
PP31
P
P
RECOMMENDED TOOLS
09031-00030
Pin Punch
09031-00040
Pin Punch .
09905-00012
Snap Ring No.1 Expander

PP32
PREPARATION C50 MANUAL TRANSAXLE
PP
EQUIPMENT
Dial indicator
Feeler gauge
Micrometer
Vernier calipers
Caliper gauge
Cylinder gauge
Torque wrench
Dial gauge
Chisel
Heater

PREPARATION C50 MANUAL TRANSAXLE
PP33
P
P
LUBRICANT
Item
Capacity
Classification
Manual transaxle oil
1.9 liters (2.0 US qts, 1.7 lmp. qts)
API GL-4
SAE 75W

PP34
PREPARATION C50 MANUAL TRANSAXLE
PP
SSM
08826-00090
Seal Packing 1281,
THREE BOND 1281 or equivalent
(FIPG)
08833-00080
Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalent

PP32
PREPARATION DRIVE SHAFT
PP
PREPARATION
DRIVE SHAFT
SST
09520-01010
Drive Shaft Remover Attachment
09520-24010
Differential Side Gear Shaft
Puller
(09520-32040)
Shocker Set
09527-10011
Rear Axle Shaft Bearing Remover
09608-16042
Front Hub Bearing Adjusting Tool
(09608-02021)
Bolt & Nut
(09608-02041)
Retainer
09628-00011
Ball Joint Puller
09628-62011
Boll Joint Puller
09930-00010
Drive Shaft Nut Chisel
09950-00020
Bearing Remover

PREPARATION DRIVE SHAFT
PP33
P
P
RECOMMENDED TOOLS
09011-12301
Socket Wrench 30 mm
09040-00011
Hexagon Wrench Set
(09043-20060)
Socket Hexagon Wrench 6
09130-00150
Water Pump Pliers
09905-00012
Snap Ring No.1 Expander

PP34
PREPARATION DRIVE SHAFT
PP
EQUIPMENT
Torque wrench

PREPARATION DRIVE SHAFT
PP35
P
P
LUBRICANT
Item
Capacity
Front drive shaft outboard joint grease
125 to 135 g (4.4 to 4.8 oz.)
Front drive shaft inboard joint grease
125 to 135 g (4.4 to 4.8 oz.)

PP34
PREPARATION AXLE
PP
PREPARATION
AXLE
SST
09223-15020
Oil Seal & Bearing Replacer
09223-56010
Crankshaft Rear Oil Seal
Replacer
09387-00041
Bearing Puller Assembly
(09387-02010)
Oil Seal Replacer
09520-00031
Rear Axle Shaft Puller
09608-32010
Steering Knuckle Oil Seal
Replacer
09628-10011
Ball Joint Puller
09950-40011
Puller B Set
(09951-04020)
Hanger 200
(09952-04010)
Slide Arm
(09953-04020)
Center Bolt 150

PREPARATION AXLE
PP35
P
P
(09954-04010)
Arm 25
(09955-04011)
Claw No.1
(09957-04010)
Attachment
(09958-04011)
Holder
09950-60010
Replacer Set
(09951-00370)
Replacer 37
(09951-00500)
Replacer 50
(09951-00630)
Replacer 63
09950-60020
Replacer Set No.2
(09951-00710)
Replacer 71
09950-70010
Handle Set
(09951-07100)
Handle 100

PP36
PREPARATION AXLE
PP
RECOMMENDED TOOLS
09905-00013
Snap Ring Pliers

PREPARATION AXLE
PP37
P
P
EQUIPMENT
Dial indicator with magnetic base
Torque wrench

PREPARATION SUSPENSION
PP37
P
P
PREPARATION
SUSPENSION
SST
09023-00100
Union Nut Wrench 10 mm
09023-00101
Union Nut Wrench 10 mm
09223-15020
Oil Seal & Bearing Replacer
09612-30012
Steering Worm Bearing Puller
09628-00011
Ball Joint Puller
09727-30021
Coil Spring Compressor
(09727-00010)
Bolt Set
(09727-00021)
Arm Set
(09727-00031)
Compressor
09950-40011
Puller B Set
(09951-04020)
Hanger 200

PP38
PREPARATION SUSPENSION
PP
(09952-04010)
Slide Arm
(09953-04030)
Center Bolt 200
(09954-04020)
Arm 100
(09954-04030)
Arm 150
(09955-04011)
Claw No.1
(09955-04051)
Claw No.5
(09957-04010)
Attachment
(09958-04011)
Holder
09950-60010
Replacer Set
(09951-00590)
Replacer 59
09950-60020
Replacer Set No.2
(09387-02010)
Oil Seal Replacer

PREPARATION SUSPENSION
PP39
P
P
(09951-00810)
Replacer 81

PP40
PREPARATION SUSPENSION
PP
RECOMMENDED TOOLS
09040-00011
Hexagon Wrench Set
(09043-20060)
Socket Hexagon Wrench 6

PREPARATION SUSPENSION
PP41
P
P
EQUIPMENT
Alignment tester
Angle gauge
Camber-caster-kingpin gauge
Tire pressure gauge
Toe-in gauge
Wheel balancer
Dial indicator with magnetic base
Torque wrench
Drill

PP40
PREPARATION TIRE AND WHEEL
PP
PREPARATION
TIRE AND WHEEL
EQUIPMENT
Dial indicator with magnetic base
Tire pressure gauge
Wheel balancer
PREPARATION BRAKE CONTROL
PP41
P
P
PREPARATION
BRAKE CONTROL
SST
09023-00100
Union Nut Wrench 10 mm
09214-76011
Crankshaft Pulley Replacer
09520-00031
Rear Axle Shaft Puller
(09520-00040)
Shocker
09521-00020
Drive Shaft Boot Clamping Tool
09950-00020
Bearing Remover

PP42
PREPARATION BRAKE CONTROL
PP
RECOMMENDED TOOLS
09082-00040
TOYOTA Electrical Tester
(09083-00150)
Test Lead Set

PREPARATION BRAKE CONTROL
PP43
P
P
EQUIPMENT
Torque wrench

PP42
PREPARATION BRAKE
PP
PREPARATION
BRAKE
SST
09023-00100
Union Nut Wrench 10 mm
09703-30010
Brake Shoe Return Spring Tool
09709-29018
LSPV Gauge Set
09718-00010
Shoe Hold Down Spring Driver
09737-00013
Brake Booster Push Rod Gauge
09737-00020
Brake Booster Push Rod Wrench

PREPARATION BRAKE
PP43
P
P
RECOMMENDED TOOLS
09031-00030
Pin Punch

PP44
PREPARATION BRAKE
PP
EQUIPMENT
Torque wrench
Ruler
Micrometer
Dial indicator with magnetic base
Brake drum gauge
Slide caliper

PREPARATION BRAKE
PP45
P
P
LUBRICANT
Item
Capacity
Classification
Brake fluid
-
SAE J1703 or FMVSS No. 116 DOT3

PREPARATION PARKING BRAKE
PP43
PP
PREPARATION
PARKING BRAKE
EQUIPMENT
Torque wrench
Ohmmeter
PP44
PREPARATION STEERING COLUMN
PP
PREPARATION
STEERING COLUMN
SST
09950-50013
Puller C Set
(09951-05010)
Hanger 150
(09952-05010)
Slide Arm
(09953-05020)
Center Bolt 150
(09954-05021)
Claw No.2

PREPARATION STEERING COLUMN
PP45
P
P
RECOMMENDED TOOLS
09042-00010
Torx Socket T30

PP46
PREPARATION STEERING COLUMN
PP
EQUIPMENT
Torque wench
Drill

PREPARATION POWER STEERING
PP45
P
P
PREPARATION
POWER STEERING
SST
09670-00010
Front Crossmember Guide Tool
09670-00011
Front Crossmember Guide Tool

PP46
PREPARATION POWER STEERING
PP
RECOMMENDED TOOLS
09082-00040
TOYOTA Electrical Tester
(09083-00150)
Test Lead Set

PREPARATION POWER STEERING
PP47
P
P
EQUIPMENT
Torque wrench

PP46
PREPARATION AIR CONDITIONING
PP
PREPARATION
AIR CONDITIONING
SST
07110-58060
Air Conditioner Service Tool Set
-
(07117-58080)
Quick Disconnect Adapter
-
(07117-58090)
Quick Disconnect Adapter
-
(07117-78050)
Refrigerant Charging Gauge
-
(07117-88060)
Refrigerant Charging Hose
-
(07117-88070)
Refrigerant Charging Hose
-
(07117-88080)
Refrigerant Charging Hose
-

PREPARATION AIR CONDITIONING
PP47
P
P
RECOMMENDED TOOLS
09082-00040
TOYOTA Electrical Tester
-
(09083-00150)
Test Lead Set
-

PP48
PREPARATION AIR CONDITIONING
PP
EQUIPMENT
Hexagon wrench 4mm
Hexagon wrench 14mm
Ohmmeter
Vinyl tape
Torque wrench
Service wire harness

PREPARATION AIR CONDITIONING
PP49
P
P
LUBRICANT
Item
Capacity
Classification
Compressor oil
-
ND-OIL8 or the equivalent
When replacing cooler evaporator sub-
assembly
40 cc (1.35 fl. oz.)
ND-OIL8 or the equivalent
When replacing condenser
40 cc (1.35 fl. oz.)
ND-OIL8 or the equivalent

PP48
PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM
PP
PREPARATION
SUPPLEMENTAL RESTRAINT SYSTEM
SST
09082-00030
TOYOTA Electrical Tester.
09082-00700
SRS Airbag Deployment Tool
09082-00760
Airbag Deployment Wire
Sub-harness No.4
09082-00780
Airbag Deployment Wire
Sub-harness No.6
09082-00802
Airbag Deployment Wire
Sub-Harness No. 8
(09082-10801)
Wire A
(09082-20801)
Wire B
(09082-30801)
Wire C
09082-00810
Airbag Deployment Wire
Sub-Harness No. 9
09843-18060
SRS Check Wire

PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM
PP49
P
P
RECOMMENDED TOOLS
09042-00010
Torx Socket T30
09082-00040
TOYOTA Electrical Tester
(09083-00150)
Test Lead Set

PP50
PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM
PP
EQUIPMENT
Battery
Bolt
Knife
Ohmmeter
Plastic bag
Service-purpose wire harness
Shop rag or pice of cloth
Tire
Tire with disk wheel
Torque wrench
Service wire harness

PP50
PREPARATION SEAT BELT
PP
PREPARATION
SEAT BELT
SST
09082-00700
SRS Airbag Deployment Tool
09082-00770
Airbag Deployment Wire
Sub-harness No.5

PREPARATION SEAT BELT
PP51
P
P
RECOMMENDED TOOLS
09082-00040
TOYOTA Electrical Tester
(09083-00150)
Test Lead Set

PP52
PREPARATION SEAT BELT
PP
EQUIPMENT
Battery
Knife
Ohmmeter
Plastic bag
Protective tape
Service-purpose wire harness
Service wire harness
Tire with wheel
Torque wrench

PREPARATION THEFT DETERRENT SYSTEM
PP51
P
P
PREPARATION
THEFT DETERRENT SYSTEM
RECOMMENDED TOOLS
09082-00040
TOYOTA Electrical Tester
(09083-00150)
Test Lead Set

PP52
PREPARATION THEFT DETERRENT SYSTEM
PP
EQUIPMENT
Ohmmeter
Torque wrench

PP52
PREPARATION ENGINE IMMOBILISER
PP
PREPARATION
ENGINE IMMOBILISER
RECOMMENDED TOOLS
09082-00040
TOYOTA Electrical Tester
(09083-00150)
Test Lead Set
PREPARATION CRUISE CONTROL
PP53
P
P
PREPARATION
CRUISE CONTROL
RECOMMENDED TOOLS
09082-00040
TOYOTA Electrical Tester
(09083-00150)
Test Lead Set

PP54
PREPARATION CRUISE CONTROL
PP
EQUIPMENT
Torque wrench

PP54
PREPARATION LIGHTING
PP
PREPARATION
LIGHTING
RECOMMENDED TOOLS
09042-00010
Torx Socket T30
09082-00040
TOYOTA Electrical Tester
(09083-00150)
Test Lead Set

PREPARATION LIGHTING
PP55
P
P
EQUIPMENT
Battery
Ohmmeter
Voltmeter
Protective tape
Service wire harness
Torque wrench

PREPARATION WIPER AND WASHER
PP55
P
P
PREPARATIONWIPER AND WASHER
RECOMMENDED TOOLS
09082-00040
TOYOTA Electrical Tester
(09083-00150)
Test Lead Set

PP56
PREPARATION WIPER AND WASHER
PP
EQUIPMENT
Battery
Ohmmeter
Protective tape
Brush
Service wire harness
Torque wrench

PP56
PREPARATION DOOR LOCK
PP
PREPARATION
DOOR LOCK
RECOMMENDED TOOLS
09042-00010
Torx Socket T30
09082-00040
TOYOTA Electrical Tester
(09083-00150)
Test Lead Set

PREPARATION DOOR LOCK
PP57
P
P
EQUIPMENT
Ohmmeter
Protective tape
Service wire harness
MP grease
Torque wrench

PP58
PREPARATION DOOR LOCK
PP
SSM
08833-00070
Adhesive 1324,
THREE BOND 1324 or equivalent

PREPARATION METER
PP57
P
P
PREPARATIONMETER
RECOMMENDED TOOLS
09082-00040
TOYOTA Electrical Tester
-
(09083-00150)
Test Lead Set
-

PP58
PREPARATION METER
PP
EQUIPMENT
Ohmmeter
Torque wrench
Tape
To avoid surface damage

PP58
PREPARATION AUDIO / VISUAL
PP
PREPARATION
AUDIO / VISUAL
RECOMMENDED TOOLS
09050-00032
Air Drill
(09050-00210)
Chuck Set
(09050-00220)
Handle
(09050-02010)
Dust Cap
(09050-02020)
Nose Piece No.1
09050-20010
Air Riveter
09060-60350
Rivet Cutter
09082-00040
TOYOTA Electrical Tester
(09083-00150)
Test Lead Set

PREPARATION AUDIO / VISUAL
PP59
P
P
EQUIPMENT
Masking tape
Fine tip brush
Grease
Ohmmeter
Protective tape
Torque wrench
Wax or silicone remover

PREPARATION HORN
PP59
P
P
PREPARATION
HORN
RECOMMENDED TOOLS
09082-00040
TOYOTA Electrical Tester
(09083-00150)
Test Lead Set

PP60
PREPARATION HORN
PP
EQUIPMENT
Battery
Ohmmeter
Protective tape
Service wire harness
Torque wrench

PP60
PREPARATION OTHER SYSTEM
PP
PREPARATION
OTHER SYSTEM
EQUIPMENT
Torque wrench
PREPARATION WINDSHIELD / WINDOWGLASS
PP61
P
P
PREPARATIONWINDSHIELD / WINDOWGLASS
RECOMMENDED TOOLS
09041-00020
Torx Driver T25
09082-00040
TOYOTA Electrical Tester
(09083-00150)
Test Lead Set

PP62
PREPARATION WINDSHIELD / WINDOWGLASS
PP
EQUIPMENT
Protective tape
Ammeter
Ohmmeter
Knife
Piano wire
Sealer gun
Suction cup
Wooden block
Brush
Sponge
Voltmeter
MP grease
Torque wrench

PREPARATION WINDSHIELD / WINDOWGLASS
PP63
P
P
SSM
08850-00801
Windshield Glass Adhesive Set
or equivalent

PP62
PREPARATION MIRROR
PP
PREPARATIONMIRROR
RECOMMENDED TOOLS
09070-20010
Moulding Remover

PREPARATION MIRROR
PP63
P
P
EQUIPMENT
Ohmmeter
Protective tape
Torque wrench

PREPARATION INSTRUMENT PANEL
PP63
PP
PREPARATION
INSTRUMENT PANEL
EQUIPMENT
Torque wrench
Tape
To avoid surface damage
PP64
PREPARATION SEAT
PP
PREPARATION
SEAT
RECOMMENDED TOOLS
09042-00050
Torx Socket T45
09044-00020
Torx Socket E10

PREPARATION SEAT
PP65
P
P
EQUIPMENT
Clip remover
Hog ring pliers
Protective tape
Torque wrench

PREPARATION ENGINE HOOD / DOOR
PP65
P
P
PREPARATION
ENGINE HOOD / DOOR
SST
09812-00010
Door Hinge Set Bolt Wrench

PP66
PREPARATION ENGINE HOOD / DOOR
PP
RECOMMENDED TOOLS
09041-00020
Torx Driver T25
09042-00010
Torx Socket T30
09042-00020
Torx Socket T40

PREPARATION ENGINE HOOD / DOOR
PP67
P
P
EQUIPMENT
Protective tape
MP grease
Torque wrench

PP68
PREPARATION ENGINE HOOD / DOOR
PP
SSM
08833-00070
Adhesive 1324,
THREE BOND 1324 or equivalent
08850-00065
Butyl Tape Set

PP66
PREPARATION EXTERIOR
PP
PREPARATION
EXTERIOR
RECOMMENDED TOOLS
09070-20010
Moulding Remover

PREPARATION EXTERIOR
PP67
P
P
EQUIPMENT
Clip remover
Double-sided adhesive tape
Infrared light
Protective tape
Shop rag or piece of cloth
Squeegee
Torque wrench

PREPARATION INTERIOR
PP67
P
P
PREPARATION
INTERIOR
RECOMMENDED TOOLS
09070-20010
Moulding Remover

PP68
PREPARATION INTERIOR
PP
EQUIPMENT
Clip remover
Protective cover
Protective tape
Tape
Torque wrench

PP68
PREPARATION CAN COMMUNICATION
PP
PREPARATION
CAN COMMUNICATION
RECOMMENDED TOOLS
09082-00040
TOYOTA Electrical Tester
(09083-00150)
Test Lead Set