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ST01L–02
P20446
P20444
P20443
P20441
P25577
B10005
Idler Gear
Bearing
Clutch Assembly
Return Spring
Starter Assembly
–
STARTING (5VZ–FE)
STARTER
ST–5
1547
Author:
Date:
2003 TOYOTA TACOMA   (RM1002U)
DISASSEMBLY
1.
REMOVE FIELD FRAME AND ARMATURE
(a)
Remove the nut, and disconnect the lead wire from the
magnetic switch terminal.
Torque: 5.9 N·m (60 kgf·cm, 52 in.·lbf)
(b)
Remove the 2 through bolts.
Torque:
5.9 N·m (60 kgf·cm, 52 in.·lbf) for 1.4 kW
9.3 N·m (95 kgf·cm, 82 in.·lbf) for 1.8 kW
(c)
Pull out the field frame with the armature from the magnet-
ic switch assembly.
HINT:
At the time of reassembly, please refer to the following items.
Align the protrution of the field frame with the cutout of the mag-
netic switch.
(d)
Remove the O–ring.
HINT:
At the time of reassembly, please refer to the following items.
Use a new O–ring.
2.
REMOVE STARTER HOUSING, CLUTCH ASSEMBLY
AND GEAR
(a)
Remove the 2 screws.
Torque:
5.9 N·m (60 kgf·cm, 52 in.·lbf) for 1.4 kW
9.3 N·m (95 kgf·cm, 82 in.·lbf) for 1.8 kW
(b)
Remove the starter housing, return spring, the clutch as-
sembly, idler gear and bearing from the magnetic switch
assembly.
P04515
Magnetic Finger
P20445
P04525
ST–6
–
STARTING (5VZ–FE)
STARTER
1548
Author:
Date:
2003 TOYOTA TACOMA   (RM1002U)
3.
REMOVE STEEL BALL
Using a magnetic finger, remove the steel ball from the clutch
shaft hole.
4.
REMOVE BRUSH HOLDER
(a)
Remove the 2 screws end frame from the field frame.
Torque:
1.5 N·m (15 kgf·cm, 13 in.·lbf) for 1.4 kW
3.8 N·m (39 kgf·cm, 34 in.·lbf) for 3.8 kW
(b)
Remove the O–ring from the field frame.
HINT:
At the time of reassembly, please refer to the following items.
Use a new O–ring.
(c)
Using a screwdriver hold the spring back and disconnect
the brush from the brush holder. Disconnect the 4
brushes, and remove the brush holder.
5.
REMOVE ARMATURE FROM FIELD FRAME