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In-Control Keeping you informed in the fast-changing world of controls. CLIMATIC CONTROL COMPANY CC C In This Issue . . . This issue of In-Control–Milwaukee features the enhanced capability of the Honeywell RM7800 burner control family, plus Honeywell’s linkageless fuel-air control system solution, ControLinks, and a two-day burner-boiler seminar/workshop, with other upcoming events you won’t want to miss! to the summer issue of In-Control–Milwaukee! Keeping you informed in the fast-changing world of controls – that’s Climatic Control Company’s goal in our continuing effort of providing you with product information, applications, technical tips, training opportunities, upcoming local events, and fun stuff, too! We welcome your comments on the topics presented. Feel free to pass this information along to others in your organization that may benefit from it. Welcome 5061 West State Street Milwaukee, WI 53208 Phone: 414-259-9070 Fax: 414-259-0613 Milwaukee Summer 2008 ENHANCED CAPABILITY IN THE FAMILIAR BLUE BOX Honeywell’s RM7800 Family of microprocessor-based inte- grated burner control continues to expand with enhanced capability and flexibility – introducing the RM7890A1056 and RM7890B1048, and even more versatile RM7840G1022, RM7840L1075, and RM7800L1087 relay modules for com- mercial and industrial combustion applications. Typical applications for the RM7890A1056 and RM7890B1048 are on/off primary control for atmospheric automatically fired, gas only, single burner applications. These models come standard with automatic burner sequencing, flame supervision, system status indication, system or self-diagnostics, and troubleshooting along with this im- pressive list of additional features: • Pre-ignition interlock input (proof-of-closure switch) • Selectable intermittent or interrupted pilot valve function (with 10 second MFEP) • LED fault code (Blinkum) annunciation on safety shutdown (20 possible codes) • Selectable pilot flame establishing period (PFEP) • Run/Test switch for interrupted pilot setup • Selectable relight or lockout action upon flame failure • Integral Valve Proving System (selectable to occur at 5 different times) Learn more about what Valve Proving is and why it’s desirable in the related article. The RM7840G1022, RM7840L1075 and RM7800L1087 offer programmer con- trol for automatically fired gas, oil, or combination fuel single power burner appli- cation where pre-purge and proof of closure are needed. All three models have these standard features: • Integral Valve Proving System (selectable to occur at 5 different times) • Programmable post purge (between 0-600 seconds or 10-60 minutes) • Shutter drive output for dynamic self-checking UV flame detectors • Pre-ignition interlock input (proof-of-closure switch) In addition, the RM7840G has modulated low fire proven purge, fault code annun- ciation via power LED (20 possible codes) and selectable pilot flame establish- ing period (PFEP) with selectable intermittent/interrupted pilot valve. Continued on page 3. WHAT IS VALVE PROVING? Why Would You Want It? Simply put, a self-checking valve proving sys- tem (VPS) provides an automatic means of test- ing valve seat integrity effectively verifying the closure of automatic safety shut-off valves. When a failing valve is detected, the VPS will go into automatic lockout status, preventing burner start-up and generating an alarm. The test oc- curs each burner cycle during pre-purge, post purge and/or standby, depending on the control and the user selected interval schedule. VPS positively impacts: • Safety – avoids a potentially unsafe condi- tion by testing and identifying failing valves during each burner cycle. • Energy cost – saves natural gas costs from leaky or stuck-open vent valves during burner firing. • Reduces emissions – reduces natural gas escaping from leaky or stuck-open vent valves during burner firing. • Installation costs – eliminates installation and maintenance costs associated with vent valves and piping from a traditional double block and bleed system (where regulations permit). This is why you want VPS! By the way, Honeywell’s VPS is designed to detect a leak greater than 0.1% of the burner input capacity. ¡ www.climaticcontrol.com ControLinks Linkageless Fuel-Air Control System As the high (and rising) cost of energy continues its relentless squeeze, businesses and institutions are looking for significant ways to conserve. Aren’t we all? One of those major impact areas is right at the source – the com- bustion source that is, and the burner specifically. Traditionally designed with single-point mechanical cams and linkage assem- blies, the power burner is what controls the relationship between fuel, airflow, and flue gas recirculation (if used). Inevitably, slop in these key control linkages occurs over time and the results cost really money and time in fuel efficiency, short cycling, burner turn- down, and equipment wear-and-tear. Honeywell’s ControLinks puts and end to the inefficiencies of link- age systems by providing linkageless, microprocessor-based fuel/ air control. Using ControLinks, the fuel/air ratio to a burner can be adjusted independently, resulting in reduced fuel consumption and maximized burner efficiency that typically pays for itself within a year. All it takes is one controller, four actuators, and optimal burner efficiency for significant savings. If a picture is worth 1000 words, try this one, featuring a typical boiler application with Con- troLinks on for size! The top 10 reasons to go linkageless with ControLinks: #10 It’s easy-to-use. Install, setup, and tune-ups are straightforward. #9 It’s affordable. Payback is typically less than one year (versus the expense of 02 trim). #8 It’s safe. Safe operation is assured with built-in, dynamic safety checks. #7 It’s reliable. No Fuel/Air profile erosion over time due to component wear and shifting. #6 It’s flexible. Duel fuel flexibility allows two independent fuel curves (also maximizes efficiency for both fuels). #5 It’s accurate. More precise firing rate control obtained over the entire burner firing rate for both fuels. #4 It’s “green.” Reduces Thermal NOx emissions up to 60% and reduces excess air. #3 It’s effective. Fuel usage is reduced from 2% to 6% (and beyond) for both fuels by replacing old mechanical single point linkage systems. #2 It’s efficient. Fuel efficiency increases by utilizing different light off and low fire points. #1 And the #1 reason is: It saves energy. It prevents burner short cycling, lowers stack temperatures, reduces fuel consumption, and increases combustion efficiency. ControLinks is available for your immediate consideration at Climatic Control Company. Stop in, make an appointment for a demo, or call us for more information. Additional information is also available at the Honeywell website, www.customer.honeywell.com. Under Building Products, select Commercial Combustion from the drop down menu. We’re all here to assist you! JOIN US FOR COUNTER DAY, FEATURING THE SIEMENS NASCAR • Siemens Nascar on Display in our Parking Lot • Free Food & Beverages • Give-Aways and Prize Drawings Tuesday, July 8 10 a.m. to 3 p.m. www.climaticcontrol.com Page 2 CCC Designated 2008 Honeywell Diamond Distributor Climatic Control Company (CCC) has been bestowed the distinguished Honeywell Diamond Distributor recognition for 2008. Considering there are only nine other Diamond Distributors across the U.S., Cli- matic Control Company is indeed thrilled to have earned this highest Honeywell dis- tributor honor. Don’t forget to sign up for Honeywell’s Contractor PRO Rewards Program. Go to www.contractorpro.com to see the long list of member- ship benefits, along with the qualifying product list, and information on how to become a member. Sign up today! ENHANCED CAPABILITY IN THE FAMILIAR BLUE BOX RM7800, Continued from Page 1 The RM7840L and RM7800L have modulated high fire/low fire proven purge, selectable PFEP with interrupted pilot valve, and fault code annunciation via keyboard display (127 possible codes with 6 historical files) or power LED – the S7800A1142 enhanced keyboard display module is included. The chart on page 4 is provided to help you navigate your way through the wide variety of enhanced RM7800 Family features. Climatic Control Company has the enhanced RM7800 products in stock now. Stop in or call us for more information. Additional technical and specification information is available at the Honeywell Website, customer.honeywell.com or via Climatic Control Company’s Website. We’re all here to assist you! Upcoming Events Mark your calendar so you won’t miss these upcoming events! July Vendors of the Month — Danfoss & Belimo Wisconsin State Fair Drawing — In July we will hold a weekly drawing for two tickets to the Wisconsin State Fair. No purchase necessary – just throw your name in the fishbowl at the sales counter! Fishing Package Drawing — Also in July, we will hold a drawing for a Cabela’s fishing rod and reel. Any product purchase qualifies you to enter. Drawing will be held July 31. Special Event July 8 – Nascar Counter Day with a BBQ Lunch — Brats, burgers, and all the fixings! Sponsored by Climatic Control Company and Siemens, with the Siemens sponsored race car on display at CCC between 10:00 a.m. and 3:00 p.m. This is one counter day lunch you don’t want to miss! Summer Drawing — Enter to win an HDTV during May, June, and July. Any Belimo product purchase qualifies you for the drawing. . . so buying lots of Belimo products means you’ll have a better chance to win! Drawing to be held at our Belimo-sponsored counter lunch on July 30 from 10:30 a.m. to 1:00 p.m. August Vendors of the Month — T.A.C. & Asco General Gift Card Drawing — In August we will hold a weekly drawing for a $25 gift card. Any purchase will automatically enter your name in the drawing. Your chances of winning improve with each and every purchase! Brewers Ticket Drawing — Also in August, enter to win two tickets to a Brewers game – a $100 value! Preferred parking included. Any purchase qualifies you for the drawing, which will be held on August 25. Enter often to improve your chances of winning! September Vendors of the Month — Honeywell & Bell & Gossett Getting Into Fall Drawing — During September, enter to win either (or both if you’re really lucky) a leather jacket, compliments of Honeywell, with any Honeywell product purchase, or a Green Bay Packers jersey, compliments of HydroFlo, with any B&G purchase. It’s that easy! Cabela’s Gift Card Drawing — Every $100 purchase of Honeywell product qualifies you for a chance to win two – that’s two – $200 Cabela’s gift cards during September, October, and November. That’s $400 to spend at Cabela’s! The drawing will be held in late November. Sign Up Today! Burner/Boiler Control Training This August Climatic Control Company is hosting a two-day seminar and hands-on workshop, Burner/Boiler Control Training, August 18 - 19 in Janesville, and August 21 - 22 in Green Bay, featuring renowned expert, Roelof Jacobsz of Jacobsz BBC Consulting LLC. These seminar cost is $520 per person and runs from 8 a.m. to 5 p.m. both days. Click here for the complete seminar information and registration form. Register today, as space is limited for this very popular event. You don’t want to miss this one! CLIMATIC CONTROL COMPANY, INC. www.climaticcontrol.com 5061 W. State Street • Milwaukee, WI 53208 • Phone: 414-259-9070 • Fax: 414-259-0613 Page 3 Upcoming Training Sessions Application Note: The Honeywell VPS programmable control function is only suitable for natural gas or liquid propane burner applications. While the Honeywell 7800 Series of integrated burner controls can be used on gas, propane, oil or combination fuel single burners, the VPS function is not intended for use in oil or burner applications other than natural gas or liquid propane and must be set to ‘Never’. The Enhanced RM7800 Family Relay Module RM7838B1021 RM7838C1012 RM7890A1056 RM7890B1048 RM7897A1002 RM7897C1000 RM7898A1000 RM7898A1018 RM7840G1022 RM7840L1075 RM7800L1087 Feature Semi-Auto Industrial Programmer On/Off Primary Atmospheric Burners On/Off Primary On/Off Primary with VPS Programmer Programmer 1 Million Cycles History 1 Million Hours History LED Fault Codes Valve Proving System Default=Never Default=Never Default=Never Default=Never Default=Never Pre Purge (using ST7800 card) Programmable Post Purge Default= 0 Sec Default= 0 Sec Default= 0 Sec Default= 15 Sec Default= 15 Sec Start-Up Interlock Check (Dynamic Airflow Switch) Selectable Pre Ignition Interlock Lockout Interlock Selectable Selectable Running Interlock Selectable Selectable High Fire Interlock Low Fire Interlock Modulation Early Spark Termination A1018 only Intermittent Pilot RM7897A only Interrupted Pilot Selectable Selectable Selectable Selectable Selectable Selectable Run Test Switch (for interrupted pilot setup) Delayed Main Valve RM7897C only Call for Heat / Valve Proving Demand Trigger Gas Direct Spark Ignition with VPS Enabled Selectable Selectable Selectable Flame Failure Action Lockout Selectable Selectable Selectable Lockout Lockout Shutter Check RM7890B only Keyboard Display Module RM7800 only Equals feature included For more information please visit: http://customer.honeywell.com Or contact: Climatic Control Company, Inc. 5061 W. State Street, Milwaukee, WI 53208 Toll-Free: 1-800-242-1656
