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ConfigLink SM ISO 9001 :2000 Integrated Global Design and Manufacturing Engineering & Manufacturing Data Sheet CCE ( ) a Farmington Hills, MI based company established in 1989 offers an integrated design and manufacturing service called Design to Doorstep (D2D). Services are delivered leveraging co-located engineering and manufacturing resources based out of CCE’s offices in Chennai, India. Customers are supported by local engineering services managers based out of CCE’s offices in the US and UK. CCE’s proprietary Internet-based tool PowerLink is made available to document and share all work communications, and provide customers with visibility and control over the offshore work. CCE's offshore project managers coordinate all the manufacturing logistics and quality control including finding and certifying suppliers, quoting, manufacturing and quality processes, regulations, packaging and shipping. www.cceintl.com MI Office NJ Office UK Office India Office Services Offered Industries Served Industrial Equipment & Manufacturing Consumer Goods Energy & Utilities Healthcare Equipment Aerospace & Defense Automotive & Transportation High Tech/Electronics Construction Materials Industry Associations MMBDC Manufacturing Processes Casting a. Sand, Shell and Investment casting of Grey iron and steel parts. b. Gravity die and Pressure Die Casting of Copper, Zinc, Brass and Aluminum alloy parts Engineering Design Value Engineering Material Substitution Process Substitution Design Simplification Reverse Engineering Engineering Change Orders Engineering Documentation Engineering Analysis Tooling / Prototyping Machining CNC turning, vertical & horizontal milling, grinding and drilling of complex metal parts with high level of dimensional accuracy,consistency and finish Forging Hot or cold forging of steel, copper and aluminum alloy parts Sheet Metal Fabrication Laser cutting, turret punching, bending, welding, brazing, riveting and fastening (using bolts and nuts) Surface finishing Plating, painting, enamel and powder coating Heat Treatment Hardening of metal parts ISO 9001: 2000 Certified ISO 9001 :2000 Manufacturing Process Management Process FMEA Process Flow Chart Production Control Plan Operation Layout Quality Plan Manufacturing Process Management Copyright © 2009, CADCAM-E.COM, Inc. All Rights Reserved. Do not distribute without express written permission from CADCAM-E.COM, Inc. PowerLink Workflow Add New Task Add Work Order Inputs – added by, required date, output type, volume, ref#, other info etc. Add Work Order Description/Notes Add/Remove Data Files India Manufacturability Feasibility Study (IMFS) Quote Process Progress/General/Critical Note Pre-production Process (tooling, fixtures and production preparation) Production Process Quality Process Delivery Process Add Task Add Description Add WO Inputs Add/Remove Data Files IMFS Quote Progress/General/Critical Note Pre-Production Production Quality Delivery PowerLink is a proprietary web-based tool designed for communication and management of your offshore engineering and/or manufacturing outsourcing program. Using PowerLink, you can securely initiate, organize, prioritize and execute engineering & manufacturing services globally, 24X7. PowerLink provides control, visibility, traceability and accountability of your outsourcing team, mitigating the risk associated with working offshore. Work Order Management System Sand Casting – Co2 Process / Green Sand Process Weight Material Furnace Capacity Core Shop Core Box Sizes 0.5Kg –1000kg per piece Gray Iron Ductile Iron Alloy Steel 1.2 Tons to 3.5 Tons 520 X 400 X 120/150mm 560 X 510 X 200mm 1210 X 750 X 200/300mm Oil sand mixer: 75 Kg Capacity Induction Furnace – 450 Kw with cycle time 50 Minutes Process Max. Weight Max Size Co2 Molding Green Sand Molding No Bake Molding Permanent Mold Casting 250 Kgs 250 Kgs 250 Kgs 75 Kgs 1500 X 1500 mm 1000 X 1000 mm 2000 X 2000 mm 800 X 800 mm Process Capability Min. Wall Thickness 4.5 mm 5 mm 4.5 mm 3.5 mm Die Casting – Pressure Die Casting (PDC) / Gravity Die Casting (GDC) Weight Material Furnace Capacity Max Stroke Distance Max Tie Dar Distance 0.075Kg – 45Kg per piece Al Alloy Zinc Alloy 60 Tons to 400 Tons 650 x 650 mm 450 mm Process Equipment Cold Chamber Horizontal Pressure Die Casting Machines capacity: Upto 500 Tons Electrical Furnace Upto 36 KW Air Compressors Upto 10 HP Material Handling facility – Manual Monorail Hoists, Pallet trucks, etc. Cooling Tower – 30 TR Fettling Equipments- Drilling machines, Pedestal Grinding Machines, etc Die Maintenance Equipments- Pneumatic Grinders, Electric Grinders Weighing Machines- Upto 500 Kgs Casting Capabilities Copyright © 2009, CADCAM-E.COM, Inc. All Rights Reserved. Do not distribute without express written permission from CADCAM-E.COM, Inc. Turning Milling Grinding Lapping Boring Gear Cutting Tapping Threading Broaching Honing Process Equipment CNC Lathe Horizontal Machining center Model – LT-2 XL Turning Dia – 270mm Max. Turning Length – 380mm Max Chucking capacity – 8in Make: Doosan Model: HP 5100 Travel area: X-850mm, Y-700mm,Z-750mm. Pallet Size – 500mm X 500mm CNC vertical Machining Center Cylindrical Grinding Machine Make: Feeler -Taiwan Model: FV-600SE Working area: X-600mm, Y-500mm,Z-505mm. Axis - 4 Make: M.S.O Size- Dia300 X 1200mm WIRE EDM Maximum Bed Size of the Machine Working Size= 800mmX500mmX320mm Ht. JIG BORING HAUSER Jig Boring with DRO- SWISS Double Column, Bed Size –700X500X450 SIP Jig Boring with DRO- SWISS Double Column, Bed Size –700X500X500 Gear Shaping Machine Gear Hobbing Machine Make : Toss Module : 6 Make : PFAUTER Module : Upto 10 Make: PRAGA Table Size- 200mm/450mm Make : HEIDENREICH and HERBECK Module : 8 Dia : 800mm CNC MILLING Maximum Bed Size of the Machine SUPERMAX BRAND (TAIWAN) MV 106 A= 1020mmX 600mmX600mm ENSHU MACHINE (JAPAN) = 1600mmX 650mmX600mm HAAS (USA) = 1750mmx800mmx 800mm VTEC(TAIWAN) = 4200mmX2200mmX1090mm ELECTRONICA –5030 – SPARK EDM - Bed Size-280X200X 210 JMD TAIWAN EDM DRILL Bed Size-350X200X250 CHEMER CNC SPARK EDM- Bed Size – 600X500X500 Model - Jobber XL Turning Dia – 380mm Max Turning Length – 380mm Max Chucking capacity – 8in Make: DAWOOO Model: HC 400 Travel area: X-600mm, Y-560mm,Z-565mm. Pallet Size – 400mm X 400mm Make: FULLAND-Taiwan Model: FLG-1000 Working area: X-1100mm, Y-510mm,Z-610mm. Axis – 4 Make – VML 800 Table Size – 900mm X 500mm Working area: X-800mm, Y-450mm,Z-550mm. Axis – 4 Make : LORENZE Module : 2.5 Make : EIFCO Module : 6 Machining Capabilities Copyright © 2009, CADCAM-E.COM, Inc. All Rights Reserved. Do not distribute without express written permission from CADCAM-E.COM, Inc. SPARK EROSION & EDM DRILL Surface Grinding Machine Bevel Gear Generator AGMA Quality Rating The American Gear Manufacturers Association (AGMA) publishes quality-level standards for gears based on pitch variation, profile error, and tooth alignment accuracy. Quality levels are defined in the AGMA 2000-A88 Gear Classification and Inspection Hand Book. In general, higher quality levels indicate higher quality gears. AGMA 8 and 9 describe lapped gear teeth. AGMA 11 and higher describe hardened and ground teeth. Typically, the AGMA quality rating involves application consultation with suppliers. Currently our suppliers support upto AGMA class 9 - equivalent to DIN class 6. Sheet Metal Capabilities Process Equipment AMADA 2510 NT Turret Punch Press with sheets Autoloading & Unloading facility Max. Sheet thickness – 3mm 8’x4’ – Brush Table. Accuracy: Punching: +/- 0.10mm Hole to Hole: +/-0.05mm Positioning Accuracy: +/- 0.08mm FINN POWER make CNC Turret Punch Press Model A5-25 of following specification Capacity: 23T-Hydraulic Max. Sheet Thickness MS-8MM SS-4MM Punching Area without repositioning: 2500x1250mm Table Type: Brush Type Accuracy: Punching: +/- 0.10mm Hole to Hole: +/-0.05mm Positioning Accuracy: +/- 0.08mm AMADA CNC Hydraulic Up Stroking Press Brake Model Rg80 Capacity: 80 T Length: 3000mm Bending Accuracy: +/- 1 degree for 1000mm AMADA CNC Hydraulic Up Stroking Press Brake Model RG 35S Capacity: 35 T Length: 1250mm Bending Accuracy: +/- 1 degree for 1000mm CNC Press Brake – Jiangsn Jinfangynan of China Capacity: 100 T Length: 3100mm Angle Accuracy: 0.3 deg for 2500mm length-Hydraulic System: DELEM-DA-65W Bending Accuracy: +/- 1 degree for 1000mm CNC Press Brake Darley Model of Sweden 150 tons capacity, capable of handling 5 Mtrs length Hydraulic DELEM System Bending Accuracy: +/- 1 degree for 1000mm Mechanical Press Brake of 80 Tons capacity KOCO Stud Welding Machine Upto M8 Stud DURMA make CNC Shearing Machine suitable for 6mm thickness and 4000mm length. Cutting Accuracy: +/- 0.5 for 1500mm GERMAN MAKE KUKA ROBO MODEL KR6 arc Welding Machine Payload-6Kg Arm Length: 670mm No of Axis - 7 Repeatability: 0.10mm Controller: KR2 Welding: FRONIUS – Traussy Energic 4000 MAZAK LASER CUTTING MACHINE from Japan of 2500 watts with 3D formed components cutting facility Table: 1500mm x 3000mm Positioning Accuracy: +/- 0.10/500mm Cutting Capacity: M.S. -18mm thick S.S. – 6mm thick POWDER COATING High Performance International Quality Powder Booth System from NORDSON Cold Phosphate System with PLC based Transporter for Phosphate process Conveyorised facility with Gas Fired Oven to handle 4 Mtrs length of components Copyright © 2009, CADCAM-E.COM, Inc. All Rights Reserved. Do not distribute without express written permission from CADCAM-E.COM, Inc. Process Equipment Coordinate Measuring Machine Bench Center Height Master Profile Projector Quality Systems Copyright © 2009, CADCAM-E.COM, Inc. All Rights Reserved. Do not distribute without express written permission from CADCAM-E.COM, Inc. Hardness Tester Basic Inspection Instruments Shipping/Logistics Copyright © 2009, CADCAM-E.COM, Inc. All Rights Reserved. Do not distribute without express written permission from CADCAM-E.COM, Inc. Container sizes Two container sizes are available for shipping: A 20 foot general purpose container will carry 17.5 tons of parts (23-25 Cu.m) A 40 foot general purpose container will carry 19.5 tons of parts (53-55 Cu.m) Note: a) Generally for castings the 20 foot container is most commonly used. b) It is possible to put different parts in the same container. Shipping lead time Shipping lead time varies based on the destination of the shipment. Shipping times will also vary based on the selection of Trans- shipment ports, arrival and departure schedules of the feeder and mother vessels all the while ensuring that your cargo is shipped in the most cost effective and time efficient manner. Typical lead times are as follows: US East coast: 35-40 days US West coast: 30-35 days Europe/UK: 25-30 days These times however do not include inland transport. But we work with our logistics partner to support moving your products through different borders using carefully selected and approved premium road carriers. Customs formalities With the current emphasis on complex free trade agreements and global sourcing, customs issues have assumed an increasingly important role in the supply chain. We work with global logistics companies who satisfy the increasingly sophisticated needs of international trade through a worldwide network of responsive, highly-trained professionals and integrated information systems. Our shipping/logistics partners focus on compliance, release and reporting needs of the marketplace and ensure correctness of paperwork and required approvals for seamless clearance at customs. A commercial invoice for the parts being shipped along with the packing list is a start point for initiating customs formalities.
